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Stuart Turner 47359, Installation, Operation & Maintenance Instructions Manual

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Stuart Turner 47359 Installation, Operation & Maintenance Instructions Manual Download Page 1

 

 

AQUABOOST

 

Installation, Operation & Maintenance 

Instructions 

Please leave this instruction booklet in a safe place as it contains 
important guarantee, maintenance and safety information 

Read this manual carefully before commencing installation.

 

This manual covers the following products: 
 

Model  

 

 

 

Part No 

iMatic 0304 1S-CMT/8 450

   

47359 

iMatic 0304 2S-CMT/24 800 

47360 

iMatic 0504 2S-CMT/24 1200

 

47361 

Please note images are representative only and may not portray 

your model

 

Summary of Contents for 47359

Page 1: ...ant guarantee maintenance and safety information Read this manual carefully before commencing installation This manual covers the following products Model Part No iMatic 0304 1S CMT 8 450 47359 iMatic...

Page 2: ...MMENCING INSTALLATION 6 5 LOCATION GENERAL 7 6 KEY FEATURES 8 7 INSTALLATION CONNECTIONS 10 8 ELECTRICAL INSTALLATION EARTHING 12 9 COMMISSIONING STARTING 17 10 MAINTENANCE 24 11 TECHNICAL SPECIFICATI...

Page 3: ...nk incorporates an AC air gap for fluid isolation BS EN 1717 1 2 Application The Aquaboost iMatic range is designed to meet the demand of pressurised systems in domestic applications where the existin...

Page 4: ...lat Cleaning and user maintenance shall not be made by children without supervision The motor casing can become very hot under normal operating conditions Care must be taken to ensure it cannot be tou...

Page 5: ...nsure compliance with the electrical standard EN 60335 1 It is essential that prior to any disturbance of this internal wiring all cable routing and securing details are carefully noted to ensure re a...

Page 6: ...any damage prior to installation If any damage is found contact Stuart Turner Ltd within 24 hours of receipt 3 1 iMatic Single Pump Booster Set Item Description Qty A iMatic Single Set 1 B Instruction...

Page 7: ...5 3 2 iMatic Twin Pump Booster Set Item Description Qty A iMatic Twin Set 1 B Instruction guide 1 Your product may vary slightly from the illustration above Figure 2 A B...

Page 8: ...anches of pump Do not secure pipework to the iMatic this will cause damage and possible leakage Flux Solder joints must be completed and flux residues removed prior to iMatic installation flux damage...

Page 9: ...where the ambient temperature does not exceed 30 o C Pipework For optimum performance outlet pipework must be 22 mm pipe Pipework should only reduce to 15 mm when entering terminal fittings Static ou...

Page 10: ...Fitted with Inlet and Overflow 2 1 Tank Connector Nut 3 1 Reducing Bush 4 2 M F Union 5 1 iMatic Controller 6 1 Tee 7 1 Nipple 8 1 8 Litre Pressure Vessel 9 1 Ball Valve 10 1 Tank Connector 11 1 Tank...

Page 11: ...Nut 12 1 Reducing Bush 3 2 Reducing Bush 13 2 Small Cap for manifold ports 4 4 M F Union 14 1 Small Plug for manifold ports 5 2 iMatic Controller 15 1 Tank Connector 6 2 Ball Valve 16 1 Tank Connector...

Page 12: ...formities in the area of the insertion depth Figure 4 and cut the pipe square removing all burrs and sharp edges to prevent damage to the sealing O ring 2 Prior to inserting the pipe into the fitting...

Page 13: ...nect the services using isolation valves and demountable fittings push fit or compression The positioning of these fittings should allow the iMatic to be removed without cutting pipes or draining the...

Page 14: ...t breaker must trip out when an earth fault currents with DC content pulsating DC occur RCD s suitable for use with variable speed drives motors are not suitable for personnel protection Do not touch...

Page 15: ...nstallations may require additional earthing arrangements such as equipotential bonding Reference should be made to the relevant regulations concerning this subject to ensure compliance 8 9 Connection...

Page 16: ...d markings identifying the terminals in your connection unit proceed as follows The wire which is coloured green and yellow must be connected to the terminal in the connection unit which is marked wit...

Page 17: ...15 8 11 Wiring Diagrams iMatic Twin Controller Figure 6...

Page 18: ...nce of this internal wiring all cable routing and securing details are carefully noted to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is...

Page 19: ...quit the configuration sequence press MENU 3 6 Led lights a LINE green Electric supply ON when it is connected b FAILURE red Bright or intermittent depending on type of failure c PUMP yellow When it i...

Page 20: ...llowed The electrical connection will be done following the indications of the section ELECTRICAL CONNECTION for single phase motors see scheme fig 6 Once the device is connected we will press simulta...

Page 21: ...E FRAN AISE LINGUA ITALIANA IDIOMA ESPA OL MAX INT PUMP OFF By mean of keys input the nominal intensity value in A of pump 1 enabling the thermal protection This value is located over the characterist...

Page 22: ...t value is 0 3 bar This value of pressure is the one that the system will subtract from the input pressure resulting the final pressure to which the system will set in motion when the hydraulic networ...

Page 23: ...MASTER device we will change SLAVE by MASTER pressing In the case of twin controller systems change SLAVE by SWITCHER pushing twice DIRECTION CH 1 To set the communication channel Press ENTER P LINE...

Page 24: ...odies are removed from elsewhere in the system 9 6 Water Supply Always ensure that water supply is adequate to meet the demand Ensure the pump chamber is full of water before starting the pump Failure...

Page 25: ...associated with the pump including w c systems allowing water to flow from each outlet until all air is purged As each outlet is opened and closed the pump will start and stop respectively Note After...

Page 26: ...ar then the pre charge value should be 3 x 0 9 2 7 bar 39 psi 10 2 Water Scale In areas of hard water scale can cause the mechanical pump seal to stick if left without use for long periods The pump mu...

Page 27: ...made from acrylic capped ABS it must only be cleaned with warm soapy water or mild detergent Do not use abrasive cleaners The front cover is supplied with clear protective film in place this can be re...

Page 28: ...ose outlet Optional Performance Nominal head twin pump 4 4 bar 4 4 bar 4 6 bar Maximum head twin pump 6 4 bar 6 4 bar 6 6 bar Nominal flow rate 3 5 m h 7 0 m h 3 5 m h per pump 12 0 m h 6 0 m h per pu...

Page 29: ...ing Continuous Electrical Power supply Vac Ph Hz 16A 230 V a c 1 50 Hz Current full load 6 Amps 12 Amps 12 8 Amps Dimensions Depth 680 mm 1000 mm 1000 mm Width 680 mm 1000 mm 1000 mm Height 2245 mm 18...

Page 30: ...inutes the ART system will start the pump again for 30 seconds in an attempt to restore the system In case of persistent lack of water it will try it again every 30 minutes for 24 hours If after all t...

Page 31: ...example the impeller could be blocked Verify intensity values introduced in the configuration menu Once the problem have been solved the operation will be restored going to the SET UP menu see the ch...

Page 32: ...definitively out of order Check the pump if the problem persists contact Stuart Turner technical services A8 OVERVOLTAGE Failure verification The iMATIC has an electronic safety system against overvol...

Page 33: ...ternated working mode If there is lack of water on both devices the system will activate the ART system in the MASTER unit 3 Minimal Tank Level The alarm LACK OF WATER is activated and the device rema...

Page 34: ...GISTER STARTS Number of cycles of operation a cycle is a start and a stop REGISTER SWITCH Number of connections to the electric supply MAX PRESSURE Maximum pressure reached by the installation It allo...

Page 35: ...ation improper use unauthorised repair normal wear and tear and defects which have a negligible effect on the value or operation of the product Reasonable evidence must be supplied that the product ha...

Page 36: ...3 RoHs Directive 2011 65 EU WEEE Directive 2012 19 EU IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTOR DRIVEN PUMP AS SERIAL NUMBER BELOW COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E E...

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