Stuart Turner 46415 Installation, Operation & Maintenance Instructions Manual Download Page 2

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CONTENTS

PRODUCT OVERVIEW ..................................................................................... 1

WARNINGS .................................................................................................... 2

CHECKLIST .................................................................................................... 4

REGIONAL SUITABILITY .................................................................................. 5

IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION....... 6

LOCATION - GENERAL ................................................................................... 8

PUMP CONNECTIONS ................................................................................... 14

ELECTRICAL INSTALLATION .......................................................................... 19

COMMISSIONING ..........................................................................................24

MAINTENANCE..............................................................................................25

TECHNICAL SPECIFICATION ..........................................................................27

TROUBLE SHOOTING GUIDE .........................................................................32

THE MONSOON WARRANTY – 5 YEARS.........................................................36

DECLARATION OF CONFORMITY.................................................................. 38

Summary of Contents for 46415

Page 1: ...No 46506 Pt No 46506 ROI Pt No 46497 EXP Pt No 46506 EXP Monsoon S3 0 bar Single Monsoon S2 0 bar Twin Pt No 46419 Pt No 46419 ROI Pt No 46415 Pt No 46415 ROI Pt No 46419 EXP Pt No 46415 EXP Monsoon S...

Page 2: ...TANT FACTS READ BEFORE COMMENCING PUMP INSTALLATION 6 6 LOCATION GENERAL 8 7 PUMP CONNECTIONS 14 8 ELECTRICAL INSTALLATION 19 9 COMMISSIONING 24 10 MAINTENANCE 25 11 TECHNICAL SPECIFICATION 27 12 TROU...

Page 3: ...ailable Inlet pressures to the pump and ambient temperatures must not exceed the values given in the technical specifications Monsoon Standard Single pumps are not suitable for boosting a single side...

Page 4: ...The electrical installation must be carried out in accordance with the current national electrical regulations The electrical installation must be installed by a qualified person In the interests of e...

Page 5: ...to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is damaged it must be replaced with a special cord assembly available from Stuart Turner o...

Page 6: ...nstallation If any damage is found contact Stuart Turner Ltd within 24 hours of receipt Figure 1 Item Description Qty A Pump 1 B Hose integral washer 4 2 Your product may vary slightly from the illust...

Page 7: ...6416 ROI product Pt No 46416 ROI Export product Pt No 46416 EXP This installation book refers to UK pipework and pumps supplied with hoses suitable for 22 mm pipework If you have purchased a product s...

Page 8: ...be a minimum gravity flow of at least 0 6 l min through all outletsto be pumped 5 4 Pipework General Secure pipework Ensure pipework to and from pump is independentlysupported clipped to prevent forc...

Page 9: ...7 5 5 Plumbing Installation Regulations The plumbing installation must comply with the current water and building regulations The plumbing installation must be installed by a qualified person...

Page 10: ...e static inlet head between pump and the bottom of the cold water tank Figure 2 and Figure 3 is at least 0 5 metres and does not exceed the max inlet head of 14 metres Ambient temperature The pump mus...

Page 11: ...m the cylinder The pump location is also dependent on limitations of the static inlet and outlet heads of the installation For guidance on limitations and recommended location consult the following re...

Page 12: ...Figure 3 Max static inlet pressure 14m Outlet head must be below bottom of cold water tank and be able to pass a minimum of 0 6 litre min gravity flow Either end of a twin pump may be used to pump th...

Page 13: ...cylinder flange which should have the addition of an inverted loop U bend of 350 mm minimum drop before rising to the pump located as close as possible to the cylinder wall Please note both flange op...

Page 14: ...12 200mm min Least preferred area 350mm min Max static inlet pressure 14m Min static inlet pressure 0 5m Figure 5 Standard Twin Pump...

Page 15: ...the use of either the Side Entry Flange SE Part No 27900 or a Top Entry Flange TE Part No 27800 for all models except the S4 5 bar Twin S4 5 bar Twin should only use A or D Please note both flange opt...

Page 16: ...closed position Damage will occur 7 1 Flexible Inlet and Outlet Hoses The pump inlet and outlet ports are threaded G M These ports are provided with a flat sealing face suitable for use with an approp...

Page 17: ...the fitting by hand Finally nip tight with a spanner 4 5 Nm for a water tight seal do not overtighten Figure 8 Note When tightening or loosening the hose nut assembly it is not necessary to use an add...

Page 18: ...ipe is free from all score marks and deformities in the area of the insertion depth Figure 9 and cut the pipe square removing all burrs and sharp edges to prevent damage to the sealing O ring 2 Prior...

Page 19: ...end on the inlet or outlet connections of the pump before the flexible hose to accommodate a low level installation Below are some preferred connection options All connections seal on the pump body us...

Page 20: ...sher 22mm elbow 22mm copper pipe G F flexible hose supplied 22mm compression to G M G F x 22mm tap connector 22mm stem elbow 22mm to G M G F flexible hose supplied G F x 22mm tap connector with flush...

Page 21: ...work The cord should be safely routed and secured by cable clips Adjacent pipes Adjacent suction and delivery pipes should be fitted with earthing clamps and connected with earthing wire size 4 mm2 Fi...

Page 22: ...st be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord via a double pole switched fused spur off the ring main and NOT connected to the boiler or the...

Page 23: ...llows The wire which is coloured green and yellow must be connected to the terminal in the connection unit which is marked with the letter E or by the earth symbol or coloured green or green and yello...

Page 24: ...22 8 3 Wiring Diagrams Parallel wiring of two single pumps is not recommended Figure 13 Single Models Figure 14 Twin Models...

Page 25: ...nd routing system Re assemble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 8 5 Cable Gland Fitting Instructions Figure 15 To...

Page 26: ...be primed filled with water before starting Turn on water supply from the system service valves prime and vent the pump by opening the pump inlet and outlet isolating valves to allow pump to fill and...

Page 27: ...valve located in the flexible hoses and release hose nuts connected to the pump see Section 7 Pump Connections 4 Remove M4 screws 2 off from inlet assembly lift brass inlet fitting with O ring away f...

Page 28: ...temperature This particularly applies to guest bathrooms used infrequently 10 3 Cleaners Disinfectants and Descalents Acid based descalentsand aggressive cleaning agents must not come into contact wit...

Page 29: ...de Anti vibration feet Inlet strainer Flexible hoses 2 2 2 Dry run protection Noise dB A 42 48 55 Performance Maximum head closed valve 2 0 bar 20 m 3 0 bar 30 m 4 5 bar 45 m Performance 9 l min 1 5 b...

Page 30: ...ves on all hoses Connections Export model G F x G F x 310 mm long Motor Type Induction auto reset thermal trip Duty rating Continuous S1 9 l min and above Electrical Power supply phase frequency 230 V...

Page 31: ...4 Dry run protection Noise dB A 48 52 54 56 57 Performance Maximum head closed valve 1 5 bar 15 m 2 0 bar 20 m 3 0 bar 30 m 4 2 bar 42 m 4 5 bar 45 m Performance 9 l min 1 2 bar 1 5 bar 2 5 bar 3 5 ba...

Page 32: ...ong Motor Type Induction auto reset thermal trip Duty rating Continuous S1 9 l min and above Electrical Power supply phase frequency 230 V a c 1 50 Hz Power consumption 345 Watts 425 Watts 600 Watts 8...

Page 33: ...ximum pressure that can be applied to the pump under any installation conditions Note A stored water temperature of 60 C is considered sufficient to meet all normal requirements and will minimize depo...

Page 34: ...ed intermittent flow Incorrect or no anti aeration flange fitted Check that the installation complies with installation instructions Incorrect pipe sizes Check for correct pipe sizing see Section 7 Bl...

Page 35: ...closed circuit in either the flow switch reed or P C B in the terminal box Contact Stuart Turner Jammed flow switch Remove outlet hoses and check that flow switch sits in lowest position Check float f...

Page 36: ...supply is switched on 4 Position the magnet directly in front of the reed clamp as shown If pump does not start then slowly move the magnet up and down to a position that exceeds the extent of the re...

Page 37: ...crews retaining the terminal box lid Figure 18 7 Lift the terminal box lid off IMPORTANT Ensure there is no contact with any of the internal parts of the terminal box 8 Briefly reconnect the mains pow...

Page 38: ...nce must be supplied that the product has been purchased within the warranty term prior to the date of claim such as proof of purchase or the pump serial number This warranty is in addition to your st...

Page 39: ...37 NOTES...

Page 40: ...14 DECLARATION OF CONFORMITY Issue No 5020 01 01 Pt No 21153...

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