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44400-Lb. Capacity E

xrtra-Long Pallet Jack 

OWNER'S MANUAL 

•  Do not allow persons to operate or assemble the product until they have read this manual

and have developed a thorough understanding of how it works.

•  Do not modify this pallet jack in anyway. Unauthorized modification mayimpairthefunction

and/or safety and could affect the life of the product.  There  are  specific  applications  for

which the product was designed.

•  Use the right tool for the job. DO NOT attempt to force small equipment to do the work of

larger industrial equipment. There are certain applications for which this equipment was 

designed. This product will be safer and do a better job at the capacity for which it was 

intended.  DO  NOT use this equi pment for a  purpose for  which it  was not intended. 

•  Industrial or commercial applications must follow OSHA requirements.

_6 

WARNING:

WORK AREA SAFETY 

•  Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.

Cluttered, wet, or dark work areas can result in injury. Using the product in confined work 

areas may put you dangerously close to cutting tools  and rotating parts. 

•  Do not allow the product to come into contact with an electrical source. The tool is not 

insulated and contact  will  cause electrical shock.

•  Keep children and bystanders away from the work area while operating the tool. Do not allow

children to handle the product.

PERSONAL SAFETY 

•  Stay alert, watch what you are doing, and use common sense when operating the tool. Do

not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A

moment of inattention while operating the tool  may result  in serious personal injury.

•  Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,

clothing and gloves away from moving parts.  Loose clothes, jewelry, or long hair can be 

caught in moving parts. Air vents on the tool often cover moving parts and should be 

avoided. 

•  Wearthe proper personal protectiveequipmentwhen necessary. UseANSIZ87.1  compliant 

safety goggles (not safety  glasses) with  side shields, or when  needed,  a face shield.  Use a

dust  mask in dusty  work conditions. Also use non-skid  safety  shoes,  hardhat,  gloves,  dust

collection systems, and hearing protection when appropriate. This applies to all persons in

the work area.

_6 

CAUTION:

PALLET JACK USE AND CARE 

•  Do not force the pallet jack. Products are safer and do a better job when used in the manner

for which  they are designed.  Plan your work, and use the correct product for the job.

•  Check for damaged parts before each use. Carefully check that the product will operate 

properly and perform its intended  function.  Replace  damaged or worn parts  immediately. 

Never operate the product with a damaged  part. 

•  Store the pallet jack when it is not in use. Store it in a dry, secure place out of the reach of

children.  Inspect the tool for good  working condition prior to storage and before re-use.

•  Keep guards in place and in working order. Never operate the product without the guards in

place.

Specific Operation Warnings 

_6 

WARNING:

•  Do not exceed the rated load capacity.

•  Be sure the load is secure and stable before moving.

•  Do not operate a loaded pallet jack on ramps or inclines.

•  Keep the load centered on the pallet jack.

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Summary of Contents for 55832

Page 1: ...Pallet Jack OWNER S MANUAL _6wARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 55832 ...

Page 2: ...ng Instructions 4 Maintenance 5 Troubleshooting 5 Parts Diagram 6 Parts List Replacement Parts 8 1O Limited Warranty 10 11 Intended Use The Strongway 4400 Lb Capacity Pallet Jack is designed for transportation of loads with a level attached base and may be used only on a firm and even surface such as concrete or asphalt The load must be evenly distributed pallets with the ideal loading mode such t...

Page 3: ...or under the influence of drugs alcohol or medication A moment of inattention while operating the tool may result in serious personal injury Dress properly Do not wear loose clothing dangling objects orjewelry Keep yourhair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Air vents on the tool often cover moving parts and should be avoided...

Page 4: ...uctions it WARNING Attaching the Handle to the Pump Unit Check if are all parts included and not damaged Do the work according to the daily inspections as well as functional checks Eventually assemble the truck according to following instructions Before assembling please make sure that the following supplied parts are included and not damaged l pc axle withhole 3 2 pc dowel pin 4 one is already as...

Page 5: ...ise in order to leave 4 5 threads out after the nut is secured on the lever plate D120N Check to see if the pallet jack works correctly in the 3 control positions If more adjustments are necessary proceed to the following steps 2 Place the control handle in the NEUTRAL position If the fork frame does not rise when you pump the pallet jack skip to step 5 If the fork frame does rise when you pump th...

Page 6: ...hs The oil can be hydraulic oil motor oil or break oil After every 6 months operating The pump capacity is about 14 37 oz 0 425 liters When changing or adding oil fill the tank through Troubleshooting WARNING the oil plug hole with 7 78 oz 0 23L of new hydraulic jack oil Do not attempt to repair the pallet jack unless you are trained and authorized to do so Failure Possible Cause Corrective Action...

Page 7: ...rities in the oil cause the release valve to be unable Replace with new oil to close tightly Forks descend without Some parts of the hydraulic Inspect and replace parts as the release valve system are cracked or bored needed engaged Air comes into the oil Remove the air Sealing parts worn or damaged Replace The adjusting screw D121N is Adjust the screw D121N See page not in the correct position 9 ...

Page 8: ...bar assembly 1 109 Finger lever 1 110 Spring pin 1 111 Spring pin 1 4400 Lb Capacity Exrtra Long Pallet Jack OWNER S MANUAL 112 116 7 117 r 1 I 111 i 11 109 i I I Note No 112 113 114 115 116 117 118 119 120 121 122 7 of 11 I L 118 108 Item Roller 114 12 121 I C _J Spring pin Torsional spring Hinge Connecting plate Rivet Draw bar Chain Adjusting bolt Adjusting nut Spring Pin Qty Note 1 1 1 1 1 1 1 ...

Page 9: ...Long axle 1 212 Push rod 2 213 Axle 2 214 Spring pin 2 215 Level block axle 2 No 216 217 218 219 220 221 222 223 224 225 226 227 218A 223A 8 of11 4400 Lb Capacity Exrtra Long Pallet Jack OWNER S MANUAL Item Qty Note Axle sleeve 4 Spring pin 2 Roller axle 4 Tri connect plate 4 Level block 2 Spring pin 8 Bearing 8 or4 D orS Roller 4 Double Nut 2 Enter roller 2 Bolt 2 adjusting gasket 4 Single Roller...

Page 10: ...0035453 Dust ring 2 324 310 1000035457 Axle spring gasket 2 325 311 1000035455 wheel 2 326 312 1000035449 Spring pin 1 327 313 1000035456 Spring pin 1 328 9 of 11 4400 Lb Capacity Exrtra Long Pallet Jack OWNER S MANUAL DMTNo Item Qty Note 1000037803 Pushing ball 1 1000008035 Spring pin 2 1000035924 Thrust strip 1 1000037804 Axle spring gasket 1 1000006455 Wheel axle 1 1000036636 Adjusting screw 1 ...

Page 11: ...ts to product lines and manuals without notice Limited Warranty Northern Tool and Equipment Company Inc We or Us warrants to the original purchaser only You or Your that the Strongway product purchased will be free from material defects in both materials and workmanship normal wear and tear excepted for a period of one year from date of purchase The foregoing warranty is valid only if the installa...

Page 12: ...ct any damages including without limitation damages to tangible personal property or personal injury related to Your improper use installation or maintenance of the product or product component or any indirect incidental or consequential damages of any kind for any reason Assumption of Risk You acknowledge and agree that any use of the product for any purpose other than the specified use s stated ...

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