Tronair 02A7913C0100 Operation & Service Manual Download

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OPERATION & SERVICE MANUAL

Tronair, Inc.

Phone: (419) 866-6301 | 800-426-6301

1 Air Cargo Pkwy East

Web: www.tronair.com

Swanton, OH 43558

Email: [email protected]

Models: 02A7913C0100

02A7913C0150

30 Ton Two Stage Jack

03/2020 - Rev. 03

Summary of Contents for 02A7913C0100

Page 1: ...SERVICE MANUAL Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02A7913C0100 02A7913C0150 30 Ton Two Stage Jack 03 2020 Rev 03 ...

Page 2: ...REVISION DATE TEXT AFFECTED 01 02 2014 Original release 02 12 2019 Major revision 03 03 2020 Modified 4 1 General Instructions 6 4 Operating Instructions and 10 4 Jack Function Load Test ...

Page 3: ... 3 PERSONNEL REQUIREMENTS 3 4 4 INSPECTION AND TEST PROCEDURES 3 5 0 INSTALLATION 3 5 1 AIR SUPPLY REQUIREMENTS 3 6 0 OPERATION 4 6 1 OPERATING PARAMETERS 4 6 2 NUMERICAL VALUES 4 6 3 OPERATOR CONTROLS 4 6 4 OPERATING INSTRUCTIONS 4 6 4 1 Rules For Operating 5 6 4 2 Jack Instructions 5 7 0 PACKAGING AND STORAGE 6 7 1 PACKAGING REQUIREMENTS 6 7 2 HANDLING 6 7 3 STRAPPING 6 7 4 PACKAGING PROTECTION ...

Page 4: ...our equipment manufacturer s manual for other important safety information This manual contains safety precautions which are explained below Please read carefully WARNING Warning is used to indicate the presence of a hazard that can cause severe personal injury death and or substantial property damage if the Warning Notice is ignored CAUTION Caution is used to indicate the presence of a hazard whi...

Page 5: ...s jack is intended to be used by the skilled and trained aircraft technician The operator must be familiar with the jacking procedures for the aircraft to be raised and the operation of the jack Installation Maintenance Dismantling Qualifications This jack is to be installed maintained and dismantled by qualified technicians familiar with hydraulic systems 2 11 ADDITIONAL SAFETY MEASURES This jack...

Page 6: ...red if storing the jack outside 4 2 PRE USE CHECKS 1 Refer to the Parts List to identify and ensure that all parts are present 2 Generally check over unit to assure the tightness of all nuts bolts and fittings 3 With rams completely collapsed check hydraulic fluid level Replenish with MIL PRF 5606 fluid as required Fluid level is full when seen in sight glass 4 Cycle jack ram fully at least three ...

Page 7: ...tainable 88 7 in 225 3 cm Weight 800 lbs 363 kg Noise level is 64 dB A at a distance of 120 in 3 048 mm at an inlet pressure of 100 psi 6 9 bar 6 3 OPERATOR CONTROLS 6 4 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION 1 Never put hands between the aircraft and the jack pad as after aircraft has been lowered struts may have hung up ...

Page 8: ...est to smallest diameter 7 Largest diameter hydraulic ram must fully extend before the next stage ram begins to raise 8 Lower mechanical ram locknut s while extending rams Keep within 1 inch of bottom of extending ram 9 Do not continue to operate air pump after all rams have fully extended WARNING The ram locknuts are user operated safety devices Failure to utilize these locknuts may result in per...

Page 9: ...as 7 8 STORAGE SPACE AND HANDLING FACILITIES Minimum Closed Height 45 7 in 116 1 cm Mechanical Extension 4 in 10 2 cm Hydraulic Extension 1st Stage 19 in 48 3 cm 2nd Stage 20 in 50 8 cm Maximum Height Obtainable 88 7 in 225 3 cm Weight 800 lbs 363 kg 7 9 REMOVAL FROM STORAGE 1 Refer to the Parts List to identify and ensure that all parts are present 2 Generally check over unit to assure the tightn...

Page 10: ...replace valve body and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace defective seal and back up ring Leaking pressure check valve Inspect valve body for wear or replace valve body and check balls Leaking pressure relief valve Remove release valve inspect ball and bal...

Page 11: ...ll be carried out which adversely affect the compliance of the jack with draft standard 2006 42 EC 10 2 MAINTENANCE SCHEDULE Check Fluid Level Each Use Lubricate Casters 3 Months Cleaning Annually Or As Needed Capacity Test 105 110 of jack s rated capacity Annually NOTE Wipe with soft cloth only do no pressure wash or spray water directly at ram seal 10 2 1 Storage Low Usage If jack is unused for ...

Page 12: ...s If the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight...

Page 13: ... 7154 02 Assembly Air Pump 1 4 HC 2338 Gauge Level 1 5 H 3399 Stop Nut 8 1 6 H 3400 Stop Nut 5 1 7 HJ 557 Pad Jack 1 8 Z 7559 Assembly Ram 1 9 H 1045 Breather 1 10 Z 6442 01 Reservoir 1 11 TF 1043 06 27 0 Assembly Hose 1 12 HC 1961 Hand Pump 1 13 U 1160 Casters with Locks 3 14 g 1397 418 Ring External Retaining 1 For 02A7913C0100 ONLY Item Part Number Description Qty 1 K 3333 Assembly Blowgun 1 14...

Page 14: ...rdering replacement parts kits please specify model serial number and color of your unit For 02A7913C0150 ONLY Item Part Number Description Qty 1 PC 1155 Valve Pneumatic Lever 1 2 N 2201 06 B Elbow Male Pipe 1 N S H 2395 Cover Protective Jack 1 ...

Page 15: ...Mounting 1 4 TF 1047 04 12 0 Hose 3 8 Push On 12 Long 1 5 N 2410 05 Elbow 90º Male 3 8 NPT 3 8 Barbed Fitting 1 6 G 1100 106512 Bolt HH GR 5 5 16 24 x 1 Long 2 7 TF 1043 06 30 0 Assembly Hose 30 Long 1 8 H 1174 Pump Air Haskel 1 9 N 2005 08 S Elbow 90º Male 1 10 G 1100 105510 Bolt HH GR 5 28 x Long 4 11 G 1250 1060N Flatwasher 5 16 Narrow 4 12 G 1202 1065 Stopnut 5 16 24 Elastic 2 N S K 1685 Air P...

Page 16: ...2202 Bushing 1st Stage Ram 1 8 TR 2205 Bushing 2nd Stage Ram 1 9 TR 2206 Guide 2nd Stage Ram 1 10 R 2282 Extension Screw 1 11 H 3275 04 Plug PTF Dry Seal 1 12 HC 2000 364 O Ring 1st Stage Ram Series 2 1 13 HC 2023 364 Backup O Ring 1st Stage Ram 1 14 HC 2000 350 O Ring 2nd Stage Ram Series 2 1 15 HC 2023 350 Backup O Ring 2nd Stage Ram 1 16 G 1397 437 Ring External Retaining 1 17 G 1397 637 Ring E...

Page 17: ...Part Number Description Qty K 4525 Kit Cylinder Ram Seal consists of 12 HC 2000 364 O Ring 1st Stage Ram Series 2 1 13 HC 2023 364 Backup O Ring 1st Stage Ram 1 14 HC 2000 350 O Ring 2nd Stage Ram Series 2 1 15 HC 2023 350 Backup O Ring 2nd Stage Ram 1 18 HC 2000 369 O Ring Bottom Cap Series 2 1 20 HC 2023 368 Backup Bottom Cap O Ring 1 ...

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Page 19: ...APPENDIX I Hydraulic Schematic ...

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Page 21: ...Hydraulic Schematic ...

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Page 23: ...APPENDIX II Haskel Air Pump Manufacturer Data ...

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Page 51: ...APPENDIX III HC 1961 Hand Pump Parts List ...

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Page 53: ...ronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1961 3250 psi Hand Pump Parts List With Illustrations 05 2005 Rev OR ...

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Page 55: ...cket Head Cap 4 9 Not Sold Separately Pump Body 1 10 H 2606 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis Pin 1 19 Assembly Linkage Pin 2 20 Strap 2 23 Pivot 1 K 1778 Kit Piston Cylinder Replacement consists of 1 Retainer Wiper 1 21 Tube 1 22 Piston 1 25 Assembly Valve Body Includ...

Page 56: ...3250 psi Hand Pump 05 2005 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2606 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief valve assembly ...

Page 57: ...APPENDIX IV Declaration of Conformity ...

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Page 59: ... design development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7913C0100 02A7913C0150 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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Page 61: ...APPENDIX V Safety Data Sheet MIL PRF 5606 Hydraulic Fluid ...

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Page 75: ...APPENDIX VI Maintenance Schedule ...

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