20
3. Remove the oil fill plug.
4. Turn the jack on its side so that old oil will drain from the oil fill hole.
Note: Dispose of hydraulic fluid in accordance with local regulations.
.
5. Position the jack on level ground and keep saddle in the lowered position.
Page 1: ...R S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46260 ...
Page 2: ... questions relative to a particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 390 623 1536 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming tasks are requi...
Page 3: ...e of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Shop Press is not in use store it in a secure place out of the reach of children Inspect it for good working con...
Page 4: ...s of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press shall be installed...
Page 5: ...ield and heavy duty work gloves when operating the press Keep proper balance and footing do not overreach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do not use if bent ...
Page 6: ...d the two base support sections 10 and lower cross member 9 to the left and right frame posts using bolts 11 washers 14 lock washers 13 and nuts 12 2 Put the press frame in an upright position and attach the upper crossbeam 1 to left and right posts 4 using bolts 3 washer 5 lock washer 6 and nuts 7 ...
Page 7: ...s 18 into the corresponding holes on the bottom side of the upper crossbeam THE UPPER ALIGNMENT TUBES WILL HAVE LARGER DIAMETER TUBING SLEEVES TO FIT OVER THE BOTTOM ALIGNMENT TUBES 4 Before installing the jack press plate 19 attach the lower alignment tubes 8 facing up to the corresponding holes on the jack press plate as shown using bolts 15 washers 16 and nuts 18 ...
Page 8: ...e to only finger tighten nuts 18 6 Attach the return springs 20 to the upper crossbeam 1 Then insert the jack press plate 19 as shown in the upright position so that the lower alignment tubes 8 will align with the upper alignment tubes 2 Then and then attach return springs to the eyebolts 21 on the jack press plate 19 ...
Page 9: ...ack press plate 19 and upper crossbeam 1 Adjust the nuts 18 under the jack press plate into the proper position once jack 22 has been installed 8 Insert bed frame pins 24 into the holes on the posts Then insert the joined press bed frame 23 into press frame and onto bed frame pins ...
Page 10: ...10 9 Verify that all bolts and screws have been tightened 10 Insert the press adapter ram head 25 into the jack press plate 19 using bolt 15 11 Place the bolster plates 17 onto the bed frame 23 ...
Page 11: ...ir Purge Procedure IMPORTANT BEFORE FIRST USE All numbers in parenthesis refer to the index number from the parts breakdown Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing This step is to be completed without and weight on the jack 1 Turn release valve 50 clockwise to the closed position...
Page 12: ...4 until the ram reaches maximum height and continue to pump several times to remove trapped air in the ram 3 Turn release valve 50 counterclockwise to the open position one full turn and lower ram to the lowest position ...
Page 13: ...lug 36 to release trapped air 5 Turn release valve 50 clockwise to the closed position and check for proper pump action It may be necessary to perform the above step more than once to assume air is evacuated totally 6 Jack is now ready for use ...
Page 14: ...dure See previous instructions for system purge procedure 3 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION All numbers in parenthesis refer to the index number from the parts breakdown 1 Insert the bed frame pins 24 to desired height then lower the bed frame 23 Ensure bed frame is fully rested on the bed frame pins 2 Place bolster plates 17 on press bed...
Page 15: ...ary to ensure safety and to prevent accidents Position work piece in a manner which will not allow it to inadvertently fall from the bed frame or pressing block 4 With notched or stamped end of jack handle 54 close the release valve 50 by turning it clockwise until it is firmly closed ...
Page 16: ...iece aligned to ensure center loading 7 When work is completed stop pumping the handle Stabilize the work piece in a manner which will not allow it to inadvertently fall from the bed frame once the load is removed then slowly turn the release valve counter clockwise in small increments until ram is free from work piece Once ram has fully retracted remove work piece from bed frame Cautiously remove...
Page 17: ...ts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty applications use lubrication once a month For heavy and constant use lubrication is recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Preve...
Page 18: ...y 80 full at all times for proper operation To check the level and to fill remove oil filler plug 1 Position the jack on level ground and lower the saddle 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING ...
Page 19: ...19 4 Replace oil plug 5 Perform the Air Purge Procedure TO REPLACE JACK OIL 1 Position the jack on level ground and lower the saddle 2 Open release valve by turning handle counter clockwise 4 full turns ...
Page 20: ...plug 4 Turn the jack on its side so that old oil will drain from the oil fill hole Note Dispose of hydraulic fluid in accordance with local regulations 5 Position the jack on level ground and keep saddle in the lowered position ...
Page 21: ... A GOOD GRADE HYDRAULIC JACK OIL DO NOT USE HYDRAULIC BRAKE FLUID ALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL USE OF A NON RECOMMENDED FLUID CAN CAUSE DAMAGE TO A JACK AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LO...
Page 22: ...enly as possible along the threaded post TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed Turn handle clockwise Weight Capacity Exceeded Air is in the hydraulics Purge air from system Low oil level Add oil as required Oil reservoir is overfilled Drain exc...
Page 23: ...23 ASSEMBLY DIAGRAM ...
Page 24: ...5 Spreader 1 10 T52001B 06 Base Support 2 11 GB T 5781 Nut Bolt M10x30 4 12 GB T 6170 Nut M10 4 13 GB T 93 Lock Washer 10 4 14 GB T 97 1 Washer 10 4 15 GB T 5781 Nut Bolt M8x20 17 16 GB T 97 1 Washer 8 18 17 T52001B 03 Bolster Plates 2 18 GB T6170 Nut M8 18 19 T52001B 6 Jack Press Plate 1 20 T52001B 01 Spring 2 21 T52001B 3 Threaded Eye Bolt 2 22 T91602 20 Ton Hydraulic Bottle Jack 1 23 T52001B 5 ...
Page 25: ...25 BOTTLE JACK ASSEMBLY DIAGRAM ...
Page 26: ... 45 QYL8 27 Ring 1 46 QYL8 28 O Ring 1 47 QYL8 13 Washer 1 48 QLQD2B 3 Torsion Spring Pin 3 49 QYL8 13 Dust Cup 1 50 QYL8 25A Release Valve Rod 1 Safe Operating Temperature is between 40 F 105 F 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations provided are a convenient reference of location ...
Page 27: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...
