1.
Be sure that the mounting surface is of sufficient
strength to support a load well in excess of the rated
winch capacity.
2.
Fasten the winch to the trailer winch stand (or other
mounting surface) with three 1/2" bolts, nuts, wash-
ers and lock washers. Be sure that the winch is posi-
tioned so that the cable does not rub the front open-
ing of the winch.
3.
On boat trailer installations the winch stand should
be adjusted so that the loading ring on the bow of the
boat is at the same height or slightly higher than the
winch drum when the boat is fully loaded on the trail-
er. Be sure that the trailer-bow stop is located far
enough back of the winch drum so that the cable
hook is not drawn into the drum when the boat is fully
loaded on the trailer.
4.
For double line use, install an eyehook on the winch
stand close to the base of the winch for fastening the
stationary cable hook.(see Fig. 1) Be sure the eye-
hook is of sufficient strength to withstand loads in
excess of the single line rating of the winch.
5.
Your winch is equipped with keyhole slots in the base
for use with quick mounting shoulder studs, if desir-
able. (See FIG. 2&3) If you wish to use quick mount
studs, they should be mounted securely into the
winch stand. After positioning the winch on the studs,
a 3/8" bolt should be placed in one of the other holes
available to keep the winch securely in position.
The wiring harness is designed to remain in the towing
vehicle when not in use. This prevents tampering, acci-
dent or misuse since the harness is needed to operate
the winch electrically.
These installation instructions provide ready access
for use, yet allow the complete harness to be quickly
removed if desired.
1.
Feed positive lead (long) wire only through any con-
venient access hole inside the car trunk. It may be
necessary to remove a knockout plug or rubber
grommet from the trunk floor. It may also be neces-
sary to remove the circuit breaker assembly from the
positive wire in order to feed the wire under the car.
2.
Pull the positive lead wire along the underside of the
car into the engine compartment and up to the bat-
tery. Fasten the wire to the car undercarriage with
existing wiring clamps and brackets, making sure
wire is not located near the exhaust system, or any
hot or moving parts. Wire should be fastened secure-
ly and without slack. Excess wire should remain in
the trunk.
3.
Fasten the circuit breaker to the positive (+) battery
terminal (if nut and bolt type) or to the battery side of
the starter solenoid.
4.
Attach negative wire to vehicle frame using a 1/4"
bolt and locknut. Make sure you have a clean, tight
connection.
NOTE: If winch is to be mounted in front of vehicle,
cut harness to the length needed making sure, if
spliced, the splice is tight and well insulated. Attach
ground as described in 4 above.
1.
With the wires at the bottom, push the switch into the
pocket in the winch housing. The switch should push
easily to the bottom of the pocket and excess force
should not be required for installation or removal of
the switch. Be sure that the wires are free to rotate
with the switch so that it will return to its center “off”
position when released. Leave your car engine run-
ning on fast idle as a precaution in case the battery
is not in top condition.
2.
With the clutch lever in the engaged gears posi-
tion, you may power the winch in either the load or
unload direction. Allowing the switch to return to
the OFF position will automatically stop the winch
and lock the load in position.
NOTE: It is normal for smoke to be produced during
the initial power down use.
WARNING: EVEN THOUGH THE WINCH IS
EQUIPPED WITH CIRCUIT BREAKER OVERLOAD
PROTECTION, PARTICULAR CARE SHOULD BE
TAKEN NOT TO CREATE AN OVERLOAD. PAY
ATTENTION TO THE SOUND OF THE WINCH AND
THE LOAD BEING PULLED. MAKE CERTAIN THAT
THE CABLE TENSION DOES NOT RISE SUDDEN-
LY BECAUSE OF A BIND IN THE LOAD.
CAUTION: The electric motor is designed for
intermittent service only. Extended use without
cooling off periods will cause overheating result-
ing in motor damage. Maximum recommended
continuous run time is four minutes.
3.
Slots are available in the switch handle for the attach-
ment of a remote lanyard if desirable. This allows
operation of the winch at a distance by pulling on the
lanyard to rotate the switch.
4.
When the unit is used to trailer a boat, secure the
boat onto the trailer with appropriate bow and tran-
som tie down straps or chains. With the boat fully
MOUNTING INSTRUCTIONS
WIRING HARNESS INSTALLATION
LOADING AND UNLOADING
UNDER POWER
BASE
HOLE
PATTERN
(SA5000 &
SA5015)
(SA7000 &
SA7015)
BASE
HOLE
PATTERN
(SA9000 &
SA9015)
(SA12000 &
SA12015)
FIG. 2
FIG. 1
FIG. 3
E
N
G
L
I
S
H
3
Illustration des Pièces de Rechange pour les modèles SA5000, SA5015, SA7000 et SA7015
N° de
Ref. Description
N° de Pièce
A Bague d'arrêt (2)
205191
B Manchon
204012
C Assemblage de l'axe
304813
d'entraînement
D Manchon
204009
E Pignon 56T
204703
F Assemblage de la poignée
304412
G Entretoise du socle
404557
H Socle
404922
K Kit du ressort de frein
5703210
N Contre-écrou 7/16-20
205192
P Goujon d'embrayage
404517
Q Kit de remplacement du palier de
5703194
butée (y compris réf X)
R Kit de remplacement de la
5703178
poignée d'embrayage
(y compris réf W, X, AQ et AR)
S Assemblage du pignon
306100
d'embrayage
T Rondelle élastique
205200
U Assemblage du pignon 120T
306102
V Ecrou de la poignée d'embrayage
404518
W Support du ressort d'embrayage
204721
X Joint torique
204770
Y Entretoise de la face avant (3)
404562
Z Face avant
404553
AA Vis 1/4-20 x 5/8 (3)
205238
AB Contre-écrou 10-32 (2)
205193
AC Assemblage du disque de frein
304407
AD Pignon du moteur
404522
AE Bague
205135
N° de
Ref. Description
N° de Pièce
AF Axe du tambour
404559
AG Bague d'arrêt
204468
AH Vis 1/4"-20 x 3/8 (2)
205337
AJ Kit de la bride de serrage du câble
304617
AK Vis 1/4"-20 x 3/4 (2)
205338
AL Assemblage du tambour
304812
AN Bouchon
204713
AP Couvercle (SA5000/SA7000)
404563
AP Couvercle (SA5015/SA7015)
404983
AQ Poignée d'embrayage
204712
AR Vis n°4 (2)
205196
AS Ressort d'embrayage
204661
AU Câble et crochet 3/16" x 20 pieds
5240692
(SA5000)
AU Câble et crochet 3/16" x 50 pies
5240445
(SA7000)
AV Vis 1/4"-20 x 7/8 (2)
205190
AW Autocollant supérior (SA5000/SA7000) 206624
(Non représenté)
AW Autocollant supérior (SA5015/SA7015) 206631
(Non représenté)
AY Autocollant DL
204729
(Non représenté)
AZ Autocollant de l'embrayage
204731
(Non représenté)
N° de
Ref. Description
N° de Pièce
PIECES DU MOTEUR
BA Assemblage du moteur
5703921
(SA5000/SA7000)
BA Assemblage du moteur
5703939
(SA5015/SA7015)
BB Interrupteur avec harnais de
cables et coupe-circuit
5240494
BC Vis 1/4-20 x 3/8
205018
BE Ecrou - 1/4-20
206225
BF Assemblage du coupe-circuit
304025
BG Kit de remplacement des plaques
5703129
de prise
BH Assemblage de l’interrupteur
5240411
BJ Assemblage interrupteur
5240973
BJ IN/OUT Interrupteur
206431
BK Harnais de câbles
5241518
BL Assemblage reliais
304971
BM Queue de cochon
304917
BN Mâchon détendeur
206670
BP Boîtier du connecteur
206055
BQ Vis, 6-32 x 7/8 (2)
204959
BR Vis, 10-32 x 1/4 (2)
205025
BLOC POULIE
DA Assemblage du bloc poulie
5240270
(complet)
F
R
A
N
Ç
A
I
S
22
Pour commander des pièces de rechange:
Dutton-Lainson Company
Tel: 800-569-6577 • Fax: 402-460-4612
e-mail: [email protected]
In Europe Contact:
Eurowarehouse BV
De Amstel 11
8253PC Dronten
The Netherlands
Tel: +31(0) 321-337349
Email: [email protected]
