Stratco Outback Flat Attached Installation Manual Download Page 8

DECKING

TURNING THE DECKING ENDS

While still at ground level the ends of the decking need to be
turned up or down approximately 30 degrees using a turn 
up/down tool to aid in weather proofing. Turn the ends of 
the decking up at the back channel end and down at the 
gutter end (Figure 6.0).

LAYING AND INSTALLING THE DECKING

Decking should have a 50mm overhang into the gutter and is 
laid with the overlapping rib facing away from the prevailing 
wind (Figure 6.1). Ensure all of the sheets have locking ribs 
on the same side. Mark the back channel and front fascia 
beam every 1000mm to check the decking is laid square.

Lift the first sheet into place and push it firmly into the BIP 
foam in the back channel to weather proof it. Check the 
sheet is square against the back channel and side fascia 
beam. At the back channel end, rivet the decking from 
underneath through the raised edge on the bottom of the 
back channel with two 3.2mm rivets per pan (Figure 6.2). 
Seal the rivets with silicone. At each supporting beam, fix 
the sheet with two 12x20 hex head self-drilling screws per 
pan (Figure 6.2) (In cyclonic conditions use three 12x20 hex 
head self drilling screws per pan on supporting beams and 
three rivets per pan at the back channel). Remove any swarf.

ATTACH COLUMN TO POST BRACKET

Slide the top of the column over the post bracket and align 
the column and footing bracket if applicable. It may be 

necessary to lift the fascia beam to slide the column over the 
post bracket. The un-fluted faces of the column should be 
aligned with each face of the post to beam bracket. Fasten 
with two 12x20 hex head screws either side (Figure 5.2). Post 
caps are used to cover the screw heads, press firmly into 
position, silicone can be used to provide a better fixing.

SQUARE HOLLOW SECTION (SHS) COLUMNS

If 65x65mm or 75x75mm square hollow sections (SHS) have 
been supplied, an alternative post to beam connection 
method is used.

Measure from the underside of the beam to the top of the 
half brick and cut posts to this length. Screw the corner 
connector or inline connector to the top of the SHS post 
with two 12x20 hex head self drilling screws on either side 
of the column (Figure 5.3).

Stand the post in position. Screw the connector to the 
outside face of the Outback beam with 12x20 self drilling 

hex head screws (Figure 5.3).

Use construction props or bracing to hold columns in 
position but do not fix in place at this stage.

STRATCO OUTBACK

®

 FLAT ATTACHED INSTALLATION GUIDE

LAYING DIRECTION

PREVAILING WIND

FIGURE 6.1

Turn Deck Down
(Gutter End)

Turn Deck Up
(Back Channel End)

FIGURE 6.0

Post cap

Post bracket

Beam bracket

Notched beam filler

12x20 Self 

drilling screws

10x25 Counter sunk 

self drilling screws

FIGURE 5.2

SHS post

SHS corner

connector

SHS inline

connector

Beam to Beam

bracket

12x20

self drilling

screws

12x20

self drilling

screws 

FIGURE 5.3

Summary of Contents for Outback Flat Attached

Page 1: ...of the components Mark out the overall area of your verandah patio or carport and ensure that it is free from obstructions Beam to wall connections can cause diffculty if they coincide with door and window openings so avoid these in your design Ensure there is reasonable access for materials and working space and consider the disposal of run o water Check the column and beam positions on the groun...

Page 2: ...S Connector Inline SHS Connector Post Beam Bracket Right Hand SHS Connector Downpipe Post Cap Downpipe Outlet Beam End Cap COMPONENTS Suspension Bracket 68 Bolted Footing Plate SHS Footing Plate Downpipe Bracket 150 In Line Beam Connector PVC Nitrile External Internal Gutter Mitres Full Moment Beam Connector Beam Filler Outback RoofliteTM Universal Deck Strap Notched Beam Filler ...

Page 3: ...COMPONENT DIAGRAM End Fascia Beam Front Fascia Beam ...

Page 4: ...he BIP foam into the back channel to act as a weather seal when the roof sheets are pressed into it STEEL HOUSE FRAME ATTACHMENT When fixing the back channel to the steel fascia on a steel framed house the roofing above each rafter must be removed to allow enough room to install the rafter strengthening brackets Attach angle brackets to 75x25x1 6mm RHS reinforcement using 12x20 self drilling screw...

Page 5: ...djust the construction prop to allow for the required deck fall minimum of one degree or one and a half degrees for deck spans over 4000mm Fasten the end fascia beam to the bracket using two 12x20 hex head screws either side in the holes provided Figure 3 0 BRACKET AND FILLER CONNECTIONS Measure the front fascia beam Mark where the end fascia beams intermediate beams if required and columns meet C...

Page 6: ...ix 12x20 self drilling screws INTERMEDIATE BEAMS AND PURLINS Intermediate beams and purlins may be fitted at this stage or following installation of the columns Work progressively from the first end of the unit Locate the rafter brackets and suspension brackets in the correct positions and fasten as previously described Lift the first intermediate rafter into place and support on adjustable constr...

Page 7: ...p of the upstand with screws being a minimum 30mm apart Figure 5 0 Slide the top of the column over the post bracket and align the column and footing bracket Note It may be necessary to lift the fascia beam slightly to slide the column over the post bracket The unfluted faces of the column should be aligned with each face of the post to beam bracket Fasten using two 12x20 hex head screws either si...

Page 8: ...ost bracket and align the column and footing bracket if applicable It may be necessary to lift the fascia beam to slide the column over the post bracket The un fluted faces of the column should be aligned with each face of the post to beam bracket Fasten with two 12x20 hex head screws either side Figure 5 2 Post caps are used to cover the screw heads press firmly into position silicone can be used...

Page 9: ...ite is different on each side and therefore must align with the correct connection on the deck Figure 7 0 Ensure the lower tab of the Rooflite touches the Outback deck at the points shown Figure 7 0 and all sheeting is pushed firmly into the back channel 9mm holes must be pre drilled through the Rooflite at all of the fastener locations prior to fixing to allow for thermal expansion The Rooflite i...

Page 10: ...n and mark and cut a 75mm diameter hole in the base of the gutter near the back edge Insert the downpipe outlet from the inside of the gutter and waterproof with silicone Figure 9 2 CAPPING BEAM CAPS To prevent moisture from entering the beams and for aesthetics any beams with exposed ends require end caps to be fitted Align the end cap and push into the exposed beam end Figure 8 0 POST CAPS If Ou...

Page 11: ...s into the mitre and the stop end slides up behind the back channel Fix the gutter in position as previously described and waterproof with silicone DOWNPIPES Before attaching the downpipes rivet the downpipe brackets to the column Slide the downpipe over the downpipe outlet and rivet into position Rivet the downpipe to the brackets Weatherproof all the fasteners with silicone FINAL FIXING FIXING I...

Page 12: ...laced in close contact with sources of pollution or environmental factors that could affect the life of the steel Refer to the Selection Use and Maintenance brochure for more information SHS COLUMN If using SHS columns the footing plate is to be fixed to the concrete slab with four M12x75 masonry anchors or screw bolts Figure 10 2 SHS REINFORCED OUTBACK COLUMN Reinforced Outback Columns are to be ...

Page 13: ... 135 190 0mm 50 60 70 80 90 40 30 20 10 100mm FOLD FOLD 20mm 58mm 80mm EDGE 160 EXTERNAL MITRE FLAT PATTERN TEMPLATE CUT OUT TEMPLATE FOR MARKING UP GUTTERS FLIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE EXTERNAL PAGE 1 ...

Page 14: ...GUTTER FRONT 45 55 35 FOLD FOLD FOLD FOLD 110mm 24mm EXTERNAL PAGE 2 ...

Page 15: ...STRATCO OUTBACK FLAT ATTACHED INSTALLATION GUIDE 45 45 45 45 FOLD FOLD FOLD 20mm 58mm 80mm INTERNAL PAGE 1 ...

Page 16: ...TEMPLATE CUT OUT TEMPLATE FOR MARKING UP GUTTERS FLIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE GUTTER FRONT 45 170 125 55 0mm 50 60 70 80 90 40 30 20 10 100mm FOLD FOLD FOLD 110mm 24mm INTERNAL PAGE 2 ...

Page 17: ...m FOLD FOLD 20mm 58mm 80mm EDGE 160 135 EXTERNAL MITRE FLAT PATTERN TEMPLATE A CUT OUT TEMPLATE FOR MARKING UP GUTTERS FLIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE PAIR BELOW TEMPLATE 135 EXTERNAL A WITH 135 EXTERNAL B SEE OVER 135 EXTERNAL PAGE 1 ...

Page 18: ...GUTTER FRONT FOLD FOLD FOLD FOLD 110mm 24mm 135 EXTERNAL PAGE 2 135 INTERNAL MITRE TAGS FEATURED ON ONE SIDE OF EACH JOIN 135 EXTERNAL MITRE 135 135 ...

Page 19: ...AL MITRE FLAT PATTERN TEMPLATE B WITH TAGS CUT OUT TEMPLATE FOR MARKING UP GUTTERS FLIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE PAIR BELOW TEMPLATE 135 EXTERNAL B WITH 135 EXTERNAL A FOLD TAGS TO FEED INSIDE ADJOINING GUTTER RIVET MITRE SIDE A TO THE INTERNAL TAGS OF MITRE SIDE B ONCE NEATLY JOINED ...

Page 20: ...0mm 50 60 70 80 90 40 30 20 10 100mm FOLD FOLD 20mm 58mm 8 0 m m 135 EXTERNAL TAGS PAGE 2 135 INTERNAL MITRE TAGS FEATURED ON ONE SIDE OF EACH JOIN 135 EXTERNAL MITRE 135 135 ...

Page 21: ...STRATCO OUTBACK FLAT ATTACHED INSTALLATION GUIDE FOLD FOLD 20mm 58mm 80mm 135 INTERNAL PAGE 1 135 INTERNAL MITRE TAGS FEATURED ON ONE SIDE OF EACH JOIN 135 EXTERNAL MITRE 135 135 ...

Page 22: ... 110mm 24mm 135 INTERNAL PAGE 2 EDGE 160 135 INTERNAL MITRE FLAT PATTERN TEMPLATE A CUT OUT TEMPLATE FOR MARKING UP GUTTERS FLIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE PAIR BELOW TEMPLATE 135 INTERNAL A WITH 135 INTERNAL B SEE OVER ...

Page 23: ...T ATTACHED INSTALLATION GUIDE GUTTER FRONT 0mm 50 60 70 80 90 40 30 20 10 100mm FOLD FOLD FOLD FOLD 110mm 24mm 135 INTERNAL TAGS PAGE 1 135 INTERNAL MITRE TAGS FEATURED ON ONE SIDE OF EACH JOIN 135 EXTERNAL MITRE 135 135 ...

Page 24: ...LIP TEMPLATE FOR LEFT RIGHT VARIATIONS ENSURE TEMPLATES ARE PRINTED AT ACTUAL SIZE PAIR BELOW TEMPLATE 135 INTERNAL B WITH 135 INTERNAL A FOLD TAGS TO FEED INSIDE ADJOINING GUTTER RIVET MITRE SIDE A TO THE INTERNAL TAGS OF MITRE SIDE B ONCE NEATLY JOINED FOLD FOLD 20mm 58mm 80mm 135 INTERNAL TAGS PAGE 2 ...

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