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3. MAINTENANCE
WolfPac 3100/WolfPac 3100R/WolfPac 3100D
3.3 ROLL OVER PROTECTIVE STRUCTURES
(ROPS)
Proper inspection and maintenance procedures can
ensure that the ROPS will perform the lifesaving
function they are designed for and expected to do.
Make regular, periodic inspections to ensure that the
ROPS are damage-free and thus capable of functioning
in an upset.
Generally ROPS structures are not intended as external
load carrying members and must not be used to mount
attachments such as pull hooks, winches, side brooms,
etc. without the manufacturers approval.
Modifications to basic design should be avoided as
recertification is required.
3.3.1 Inspection/Maintenance of ROPS/Seat Belts
Scheduled, frequent visual checks of mounting
hardware by the operator or service personnel are
recommended. Inspection with regular service intervals
is suggested. During the inspection check for the
following:
Worn, damaged, or missing resilient mounts.
Excessive motion or rattling during operation
are indications of a problem.
Loose, missing, or damaged mounting
hardware (bolts, nuts, washers, etc.). Bolts
should be checked for proper torque.
Cracks in ROPS structure and mounting
system. The machine should be cleaned, as
necessary, to allow inspection for cracks in the
structure and mounting system. Rust lines
should be taken as indications of cracks and
verified by inspection. Some cracks will badly
affect the ROPS function. If in doubt, consult
the manufacturer.
Corrosion. Extensive paint peeling and rust
should be noted and corrective action taken.
Seat belt. The presence and operability of a
seat belt should be noted. The belt should be
clean, free of dirt and grease, and the latch
should function smoothly. The structure
should be inspected following a roll over,
collision, or fire.
DO NOT REPAIR, MODIFY, OR ADD
ATTACHMENTS TO ROPS UNLESS
AUTHORIZED IN WRITING BY THE
MANUFACTURER.
3.4 ADDITIONAL SERVICE INFORMATION
This is not a detailed engine service manual. If you
want more detailed service information refer to engine
manuals:
56237 Manual Engine Gx610/Gx620
56238 Manual Shop Gx610/Gx620
Kubota Diesel Engine Owners Manual
(provided with WP3100D)
BEFORE MAKING ANY ADJUSTMENTS, BE
SURE THE ROLLER IS PARKED ON LEVEL
GROUND, PARKING BRAKE IS ON AND
DRUMS ARE BLOCKED. DISCONNECT
BATTERY TO AVOID ACCIDENTAL IGNITION
OF ENGINE. SEVERE PERSONAL INJURY
MAY OCCUR.
IMPORTANT:
Read Honda or Kubota Emission
Warranty Statement and Engine Manual before
operating or performing maintenance.
3.5 FUEL FILTER
Clean fuel filter pot on Kubota engine to prevent dirt
intrusion. Remove the Honda control cover and inspect
fuel filter, replace if water or dirt sediment is found. In-
line filter should be replaced at scheduled maintenance.
3.6 FUEL TANK
Drain and flush the fuel tank yearly.
WARNING
WARNING
Summary of Contents for WolfPac 3100
Page 2: ......
Page 7: ... 7 1 TECHNICAL DATA ...
Page 10: ......
Page 11: ... 11 2 HEALTH SAFETY ...
Page 18: ......
Page 19: ... 19 3 MAINTENANCE ...
Page 21: ... 21 3 MAINTENANCE WolfPac 3100 WolfPac 3100R WolfPac 3100D 3 2 MAINTENANCE CHART ...
Page 35: ... 35 4 EXPLODED VIEWS WITH PARTS ...
Page 40: ... 40 4 PARTS LIST 4 3 Front Frame WP3100 WP3100R ...
Page 41: ... 41 4 PARTS LIST 4 3 Front Frame WP3100 WP3100R ...
Page 42: ... 42 4 PARTS LIST 4 4 Front Frame WP3100D ...
Page 43: ... 43 4 PARTS LIST 4 4 Front Frame WP3100D ...
Page 44: ... 44 4 PARTS LIST 4 5 In Tank Filter WP3100 WP3100R ...
Page 45: ... 45 4 PARTS LIST 4 5 In Tank Filter WP3100 WP3100R ...
Page 46: ... 46 4 PARTS LIST 4 6 In Tank Filter WP3100D ...
Page 47: ... 47 4 PARTS LIST 4 6 In Tank Filter WP3100D ...
Page 48: ... 48 4 PARTS LIST 4 7 Front Scrapers WP3100 WP3100R WP3100D ...
Page 49: ... 49 4 PARTS LIST 4 7 Front Scrapers WP3100 WP3100R WP3100D ...
Page 50: ... 50 4 PARTS LIST 4 8 Hood WP3100 WP3100R WP3100D ...
Page 51: ... 51 4 PARTS LIST 4 8 Hood WP3100 WP3100R WP3100D ...
Page 52: ... 52 4 PARTS LIST 4 9 Front Drum Eccentric WP3100 WP3100R WP3100D ...
Page 53: ... 53 4 PARTS LIST 4 9 Front Drum Eccentric WP3100 WP3100R WP3100D ...
Page 54: ... 54 4 PARTS LIST 4 10 Front Hanger Eccentric WP3100 WP3100R WP3100D ...
Page 55: ... 55 4 PARTS LIST 4 10 Front Hanger Eccentric WP3100 WP3100R WP3100D ...
Page 56: ... 56 4 PARTS LIST 4 11 Front Hanger Drive WP3100 WP3100R WP3100D ...
Page 57: ... 57 4 PARTS LIST 4 11 Front Hanger Drive WP3100 WP3100R WP3100D ...
Page 58: ... 58 4 PARTS LIST 4 12 Power Pack 18 HP Honda ...
Page 59: ... 59 4 PARTS LIST 4 12 Power Pack 18 HP Honda ...
Page 60: ... 60 4 PARTS LIST 4 13 Exhaust Honda ...
Page 61: ... 61 4 PARTS LIST 4 13 Exhaust Honda ...
Page 62: ... 62 4 PARTS LIST 4 14 Power Pack Kubota WP3100D ...
Page 63: ... 63 4 PARTS LIST 4 14 Power Pack Kubota WP3100D ...
Page 64: ... 64 4 PARTS LIST 4 15 Electric Panel Engine Component WP3100D ...
Page 65: ... 65 4 PARTS LIST 4 15 Electric Panel Engine Component WP3100D ...
Page 66: ... 66 4 PARTS LIST 4 16 Pump Assembly WP3100D ...
Page 67: ... 67 4 PARTS LIST 4 16 Pump Assembly WP3100D ...
Page 68: ... 68 4 PARTS LIST 4 17 Air Filter WP3100D ...
Page 69: ... 69 4 PARTS LIST 4 17 Air Filter WP3100D ...
Page 70: ... 70 4 PARTS LIST 4 18 Pivot WP3100 WP3100R WP3100D ...
Page 71: ... 71 4 PARTS LIST 4 18 Pivot WP3100 WP3100R WP3100D ...
Page 72: ... 72 4 PARTS LIST 4 19 Rear Frame WP3100 ...
Page 73: ... 73 4 PARTS LIST 4 19 Rear Frame WP3100 ...
Page 74: ... 74 4 PARTS LIST 4 20 Rear Frame WP3100R ...
Page 75: ... 75 4 PARTS LIST 4 20 Rear Frame WP3100R ...
Page 76: ... 76 4 PARTS LIST 4 21 Rear Frame WP3100D ...
Page 77: ... 77 4 PARTS LIST 4 21 Rear Frame WP3100D ...
Page 78: ... 78 4 PARTS LIST 4 22 Brake WP3100 WP3100R WP3100D ...
Page 79: ... 79 4 PARTS LIST 4 22 Brake WP3100 WP3100R WP3100D ...
Page 80: ... 80 4 PARTS LIST 4 23 Battery Seat Covers WP3100 ...
Page 81: ... 81 4 PARTS LIST 4 23 Battery Seat Covers WP3100 ...
Page 82: ... 82 4 PARTS LIST 4 24 Battery Seat Covers WP3100R WP3100D ...
Page 83: ... 83 4 PARTS LIST 4 24 Battery Seat Covers WP3100R WP3100D ...
Page 84: ... 84 4 PARTS LIST 4 25 Steering Console WP3100 ...
Page 85: ... 85 4 PARTS LIST 4 25 Steering Console WP3100 ...
Page 86: ... 86 4 PARTS LIST 4 26 Steering Console WP3100R ...
Page 87: ... 87 4 PARTS LIST 4 26 Steering Console WP3100R ...
Page 88: ... 88 4 PARTS LIST 4 27 Steering Console WP3100D ...
Page 89: ... 89 4 PARTS LIST 4 27 Steering Console WP3100D ...
Page 90: ... 90 4 PARTS LIST 4 28 Rear Scrapers WP3100 WP3100R WP3100D ...
Page 91: ... 91 4 PARTS LIST 4 28 Rear Scrapers WP3100 WP3100R WP3100D ...
Page 92: ... 92 4 PARTS LIST 4 29 Rear Drum WP3100 WP3100R WP3100D ...
Page 93: ... 93 4 PARTS LIST 4 29 Rear Drum WP3100 WP3100R WP3100D ...
Page 94: ... 94 4 PARTS LIST 4 30 Water Tank WP3100 WP3100R ...
Page 95: ... 95 4 PARTS LIST 4 30 Water Tank WP3100 WP3100R ...
Page 96: ... 96 4 PARTS LIST 4 31 Water Tank WP3100D ...
Page 97: ... 97 4 PARTS LIST 4 31 Water Tank WP3100D ...
Page 98: ... 98 4 PARTS LIST 4 32 ROPS WP3100R WP3100D ...
Page 99: ... 99 4 PARTS LIST 4 32 ROPS WP3100R WP3100D ...
Page 100: ... 100 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R ...
Page 101: ... 101 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R ...
Page 102: ... 102 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R Cont d ...
Page 103: ... 103 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R Cont d ...
Page 104: ... 104 4 PARTS LIST 4 34 Piping Diagram WP3100D ...
Page 105: ... 105 4 PARTS LIST 4 34 Piping Diagram WP3100D ...
Page 106: ... 106 4 PARTS LIST 4 34 Piping Diagram WP3100D Cont d ...
Page 107: ... 107 4 PARTS LIST 4 34 Piping Diagram WP3100D Cont d ...
Page 108: ... 108 4 PARTS LIST 4 35 Hydraulic Schematic WP3100 WP3100R ...
Page 109: ... 109 4 PARTS LIST 4 35 Hydraulic Schematic WP3100 WP3100R ...
Page 110: ... 110 4 PARTS LIST 4 36 Hydraulic Schematic WP3100D ...
Page 111: ... 111 4 PARTS LIST 4 36 Hydraulic Schematic WP3100D ...
Page 112: ... 112 4 PARTS LIST 4 37 Wire Schematic ROPS Unit Only WP3100 WP3100R ...
Page 114: ... 114 4 PARTS LIST 4 38 Wire Schematic Non ROPS Unit Only WP3100 WP3100R ...
Page 116: ... 116 4 PARTS LIST 4 39 Electrical Schematic WP3100D ...
Page 117: ... 117 4 PARTS LIST 4 39 Electrical Schematic WP3100D ...
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