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Stone WolfPac 3100 Service & Parts Manual Download Page 112

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4. PARTS LIST

4.37 Wire Schematic ROPS Unit Only WP3100/WP3100R

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Summary of Contents for WolfPac 3100

Page 1: ...SERVICE PARTS MANUAL MODELS WolfPac 3100 WolfPac 3100R ROPS Option WolfPac 3100D Diesel Roller ASPHALT ROLLER A 100 employee owned American manufacturer REVISION E 11 2004 P N 56608 ...

Page 2: ......

Page 3: ...cking Coolant Level Adding Coolant 24 3 14 Changing Coolant Checking Radiator Hoses Clamps 24 25 3 15 Valve Clearance 25 3 16 Hydraulic Oil 25 3 17 Hydraulic Oil Filter 25 3 18 Hydraulic Breather Cap 25 3 19 Grease Fittings 25 3 20 Forward Reverse Neutral Adjustment 26 3 21 Neutral Interlock 26 3 22 Control Cables 26 3 23 Throttle Lever Honda only 26 27 3 24 Parking Brake 27 3 25 Water Tank 27 3 2...

Page 4: ...67 4 17 Air Filter WP3100D 68 69 4 18 Pivot WP3100 WP3100R WP3100D 70 71 4 19 Rear Frame WP3100 72 73 4 20 Rear Frame WP3100R 74 75 4 21 Rear Frame WP3100D 76 77 4 22 Brake WP3100 WP3100R WP3100D 78 79 4 23 Battery Seat Covers WP3100 80 81 4 24 Battery Seat Covers WP3100R WP3100D 82 83 4 25 Steering Console WP3100 84 85 4 26 Steering Console WP3100R 86 87 4 27 Steering Console WP3100D 88 89 4 28 R...

Page 5: ...are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 Foreword Warranty Information Warranty Information Please enter the following data This will help expedite any service or warranty work 1 Ma...

Page 6: ... not authorized to make modification to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description ...

Page 7: ... 7 1 TECHNICAL DATA ...

Page 8: ...ring Center Point Articulating Hydrostatic Center Point Articulating Hydrostatic Center Point Articulating Hydrostatic Water Tank Capacity 40 gallons 151 liters 40 gallons 151 liters 40 gallons 151 liters Performance Vibrating Drum Front Front Front Centrifugal Force 3000 lbs 13 3 kN 3000 lbs 13 3 kN 3000 lbs 13 3 kN Frequency 3900 vpm 65 Hz 3900 vpm 65 Hz 3900 vpm 65 Hz Gradeability 30 30 30 Outs...

Page 9: ...ine manual for volume capacity SPARK PLUGS NGK BPR6ES NIPPONDENSO W20EPR U gap 028 031 inches 70 80 mm Honda GREASE FITTINGS Mobilgrease XHP222 NLGI 2EP Lithium Complex BATTERY 12 Volt Standard duty battery BCI group 70 550CCA Machine Type WP3100 Honda Sound Level Meter Calibration Date December 19 1995 Meter Type Simpson Model 886 2 Type 2 Test Date December 19 1995 Test Conditions Temperature 60...

Page 10: ......

Page 11: ... 11 2 HEALTH SAFETY ...

Page 12: ...nformation provided to prevent personal injury or injury to others FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages and decals in this manual and on your machine safety signs Keep decals in good condition Replace missing or damaged decals Be sure new equipment components and repair parts include the current safety signs Replacement safety signs and decals are available through your de...

Page 13: ...l while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipment in an explosive atmosphere Operator must always be seated when roller is running Never allow more than one person on roller Alway...

Page 14: ... operate at the edge of mats or roads roller may tip over Do not stand be seated when roller is running Do not park the roller on hills Always turn off engine and apply brake before dismounting Hydraulic system produces high pressures incorrect hose replacement can cause serious personal injury When performing service refer to Operator s Manual for hose identification and connections Never perform...

Page 15: ... Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup ...

Page 16: ...h equipment include such items as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmosphere Government regulations ...

Page 17: ...ng in loss of water and creation of hydrogen gas Rising battery temperature and vigorous gassing are clear indications of excessive charging which may reduce battery life So called FAST also known as High Rate or Boost chargers should be used with caution Do not use a fast charger for more than 30 minutes on any battery In very cold weather a discharged battery may freeze Never charge a frozen bat...

Page 18: ......

Page 19: ... 19 3 MAINTENANCE ...

Page 20: ...ENANCE WolfPac 3100 WolfPac 3100R WolfPac 3100D F 3 1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual ...

Page 21: ... 21 3 MAINTENANCE WolfPac 3100 WolfPac 3100R WolfPac 3100D 3 2 MAINTENANCE CHART ...

Page 22: ...ust lines should be taken as indications of cracks and verified by inspection Some cracks will badly affect the ROPS function If in doubt consult the manufacturer Corrosion Extensive paint peeling and rust should be noted and corrective action taken Seat belt The presence and operability of a seat belt should be noted The belt should be clean free of dirt and grease and the latch should function s...

Page 23: ...over side Do not brush the dirt off On diesel air cleaner open evacuator valve once a week to rid air cleaner of large particles of dust and dirt Replace elements if damaged or excessively dirty 3 10 SPARK PLUGS Honda only Recommended spark plug BPR6ES NGK W20EPR U NIPPONDENSO To ensure proper engine operation the spark plug must be properly gapped and free of deposits Clean and replace at schedul...

Page 24: ...he radiator capacity is approximately 82 gallons 3 1 liters Use clean fresh water and 50 anti freeze to fill radiator Check radiator hoses and clamps every 200 hours for leaks or cracks Replace every 2 years or earlier if hoses are swollen or cracked ENGINE IS EQUIPPED WITH HIGH TEMPERATURE SHUT DOWN ROLLER WILL SHUT DOWN IF RADIATOR TEMPERATURE EXCEEDS 226 F 108 C TO AVOID PERSONAL INJURY DO NOT ...

Page 25: ...nstall and tighten return filter cap Idle engine 2 3 minutes stop engine and check for proper hydraulic oil level and leaks CAUTION If hoses filter and or hydraulic components were changed start the engine and purge the air from the system prior to checking the oil level To do this idle the engine for three minutes with control lever in neutral position Slowly engage forward to reverse This allows...

Page 26: ...ect 2 wires from neutral interlock switch and connect it to leads from an ohmmeter b When switch is actuated ohmmeter should read zero resistance Adjustments must be made at transmission Disconnect ohmmeter and reconnect interlock wires and battery cables 3 22 CONTROL CABLES Forward reverse brake throttle and choke Lubricate all cable ends every 200 hours with penetrating oil DO NOT ADJUST THE CON...

Page 27: ... away from drum surface Loosen the 2 bolts that hold item to the frame and slide away or towards the drum and retighten 3 28 ECCENTRICS When vibratory compaction is necessary engage eccentrics by actuating eccentric switch Operator may vary the frequency and therefore the centrifugal force by varying engine RPM Eccentrics should be turned off whenever the roller is stopped or stopped to change dir...

Page 28: ...d Once a month check the battery for proper charge of 12 5 volts Check for proper fluid level Use distilled water when adding and run 30 minutes to mix Clean battery posts and terminals Disconnect battery cables before charging to avoid damage to the electrical system SULFURIC ACID IN BATTERY ELECTROLYTE IS POISONOUS IT IS STRONG ENOUGH TO BURN SKIN EAT HOLES IN CLOTHING AND CAUSE BLINDNESS IF SPL...

Page 29: ...your authorized dealer 3 36 FUSE Turn the engine switch OFF and remove the key before checking or replacing fuses to prevent accidental short circuiting To replace fuse pull the old fuse out of the clips with your finger Push a new fuse into the clips NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result 3 37 IGNITION SYSTE...

Page 30: ...shooting Remain seated Check contacts Replace seat switch Check fuel lines Drain fuel system Check fuel filter for water accumulation or sediment Adjust choke cable Clean choke linkage Adjust as per Honda Shop Manual PN 56238 Check fuel lines or replace Forward Reverse lever not in neutral position Battery not fully charged Loose battery or starter cables Ignition fuse blown Faulty or improperly a...

Page 31: ...Fuel pump drawing in air Too much oil in crankcase Faulty hydraulic pump or drive motor Remove Readjust linkage or replace worn arm linkage Check oil level gage Add if required See section F 11 Adjust linkage so that lever travel is the same in either direction from neutral Idle before operating to achieve operating temperature Clean or replace Add Check throttle linkage for proper actuation 3400 ...

Page 32: ...Cooling fins dirty Cylinder leaking Piston rod bent Missing hydraulic cylinder pin Kinked or broken hoses Low hydraulic fluid Faulty hydraulic pump Check drums for resistance Drain Tighten Tighten Replace Replace Drain Fill to proper level Fill to proper level Clean or replace Clean Replace hydraulic cylinder Replace hydraulic cylinder Replace Replace Add fluid Check hydraulic steering circuit for...

Page 33: ...Replace Fill tank adjust flow Check clean sprinkler tubes Check clean water tank Check hoses for kinks or dirt Urethane scrapers not making contact allowing water to leak past Adjust or replace if necessary Sand replace Brakes not adjusted Loose or broken brake linkage Brakes worn out Insufficient water supply on drums Rusty or scored drums PN 56237 Manual Honda Owners GX610 PN 56238 Manual Honda ...

Page 34: ... 34 3 MAINTENANCE WolfPac 3100 WolfPac 3100R WolfPac 3100D 100 hrs 800 hrs 200 hrs 800 hrs 3 40 SERVICE RECORD ...

Page 35: ... 35 4 EXPLODED VIEWS WITH PARTS ...

Page 36: ...100D 70 71 4 19 Rear Frame WP3100 72 73 4 20 Rear Frame WP3100R 74 75 4 21 Rear Frame WP3100D 76 77 4 22 Brake WP3100 WP3100R WP3100D 78 79 4 23 Battery Seat Covers WP3100 80 81 4 24 Battery Seat Covers WP3100R WP3100D 82 83 4 25 Steering Console WP3100 84 85 4 26 Steering Console WP3100R 86 87 4 27 Steering Console WP3100D 88 89 4 28 Rear Scrapers WP3100 WP3100R WP3100D 90 91 4 29 Rear Drum WP310...

Page 37: ... 37 4 PARTS LIST Exploded Views with Parts 4 1 HARDWARE KEY ZN ZINC PLATED BLK BLACK OXIDE FINISH ...

Page 38: ...RQUE SIZE TORQUE ft lbs Nm ft lbs Nm 1 4 20 250 6 8 1 4 20 250 9 12 5 16 18 3125 13 18 5 16 18 3125 18 24 3 8 16 375 23 31 3 8 16 375 33 45 7 16 14 4375 37 50 7 16 14 4375 52 70 1 2 13 500 57 77 1 2 13 500 80 108 9 16 12 5625 82 111 9 16 12 5625 115 156 5 8 11 625 112 152 5 8 11 625 159 215 3 4 10 750 200 271 3 4 10 750 282 382 7 8 9 875 322 436 5 7 8 9 875 454 615 1 8 1 000 483 655 1 8 1 000 682 ...

Page 39: ...ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 14 10 M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 701 1000 738 Property Class 12 9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 16 5 12 16 5 12 M8 40 30 42 31 M10 81 60 82 60 M12 140 103 150 111 M14 220 162 235 173 M16 340 251 350 258...

Page 40: ... 40 4 PARTS LIST 4 3 Front Frame WP3100 WP3100R ...

Page 41: ... 41 4 PARTS LIST 4 3 Front Frame WP3100 WP3100R ...

Page 42: ... 42 4 PARTS LIST 4 4 Front Frame WP3100D ...

Page 43: ... 43 4 PARTS LIST 4 4 Front Frame WP3100D ...

Page 44: ... 44 4 PARTS LIST 4 5 In Tank Filter WP3100 WP3100R ...

Page 45: ... 45 4 PARTS LIST 4 5 In Tank Filter WP3100 WP3100R ...

Page 46: ... 46 4 PARTS LIST 4 6 In Tank Filter WP3100D ...

Page 47: ... 47 4 PARTS LIST 4 6 In Tank Filter WP3100D ...

Page 48: ... 48 4 PARTS LIST 4 7 Front Scrapers WP3100 WP3100R WP3100D ...

Page 49: ... 49 4 PARTS LIST 4 7 Front Scrapers WP3100 WP3100R WP3100D ...

Page 50: ... 50 4 PARTS LIST 4 8 Hood WP3100 WP3100R WP3100D ...

Page 51: ... 51 4 PARTS LIST 4 8 Hood WP3100 WP3100R WP3100D ...

Page 52: ... 52 4 PARTS LIST 4 9 Front Drum Eccentric WP3100 WP3100R WP3100D ...

Page 53: ... 53 4 PARTS LIST 4 9 Front Drum Eccentric WP3100 WP3100R WP3100D ...

Page 54: ... 54 4 PARTS LIST 4 10 Front Hanger Eccentric WP3100 WP3100R WP3100D ...

Page 55: ... 55 4 PARTS LIST 4 10 Front Hanger Eccentric WP3100 WP3100R WP3100D ...

Page 56: ... 56 4 PARTS LIST 4 11 Front Hanger Drive WP3100 WP3100R WP3100D ...

Page 57: ... 57 4 PARTS LIST 4 11 Front Hanger Drive WP3100 WP3100R WP3100D ...

Page 58: ... 58 4 PARTS LIST 4 12 Power Pack 18 HP Honda ...

Page 59: ... 59 4 PARTS LIST 4 12 Power Pack 18 HP Honda ...

Page 60: ... 60 4 PARTS LIST 4 13 Exhaust Honda ...

Page 61: ... 61 4 PARTS LIST 4 13 Exhaust Honda ...

Page 62: ... 62 4 PARTS LIST 4 14 Power Pack Kubota WP3100D ...

Page 63: ... 63 4 PARTS LIST 4 14 Power Pack Kubota WP3100D ...

Page 64: ... 64 4 PARTS LIST 4 15 Electric Panel Engine Component WP3100D ...

Page 65: ... 65 4 PARTS LIST 4 15 Electric Panel Engine Component WP3100D ...

Page 66: ... 66 4 PARTS LIST 4 16 Pump Assembly WP3100D ...

Page 67: ... 67 4 PARTS LIST 4 16 Pump Assembly WP3100D ...

Page 68: ... 68 4 PARTS LIST 4 17 Air Filter WP3100D ...

Page 69: ... 69 4 PARTS LIST 4 17 Air Filter WP3100D ...

Page 70: ... 70 4 PARTS LIST 4 18 Pivot WP3100 WP3100R WP3100D ...

Page 71: ... 71 4 PARTS LIST 4 18 Pivot WP3100 WP3100R WP3100D ...

Page 72: ... 72 4 PARTS LIST 4 19 Rear Frame WP3100 ...

Page 73: ... 73 4 PARTS LIST 4 19 Rear Frame WP3100 ...

Page 74: ... 74 4 PARTS LIST 4 20 Rear Frame WP3100R ...

Page 75: ... 75 4 PARTS LIST 4 20 Rear Frame WP3100R ...

Page 76: ... 76 4 PARTS LIST 4 21 Rear Frame WP3100D ...

Page 77: ... 77 4 PARTS LIST 4 21 Rear Frame WP3100D ...

Page 78: ... 78 4 PARTS LIST 4 22 Brake WP3100 WP3100R WP3100D ...

Page 79: ... 79 4 PARTS LIST 4 22 Brake WP3100 WP3100R WP3100D ...

Page 80: ... 80 4 PARTS LIST 4 23 Battery Seat Covers WP3100 ...

Page 81: ... 81 4 PARTS LIST 4 23 Battery Seat Covers WP3100 ...

Page 82: ... 82 4 PARTS LIST 4 24 Battery Seat Covers WP3100R WP3100D ...

Page 83: ... 83 4 PARTS LIST 4 24 Battery Seat Covers WP3100R WP3100D ...

Page 84: ... 84 4 PARTS LIST 4 25 Steering Console WP3100 ...

Page 85: ... 85 4 PARTS LIST 4 25 Steering Console WP3100 ...

Page 86: ... 86 4 PARTS LIST 4 26 Steering Console WP3100R ...

Page 87: ... 87 4 PARTS LIST 4 26 Steering Console WP3100R ...

Page 88: ... 88 4 PARTS LIST 4 27 Steering Console WP3100D ...

Page 89: ... 89 4 PARTS LIST 4 27 Steering Console WP3100D ...

Page 90: ... 90 4 PARTS LIST 4 28 Rear Scrapers WP3100 WP3100R WP3100D ...

Page 91: ... 91 4 PARTS LIST 4 28 Rear Scrapers WP3100 WP3100R WP3100D ...

Page 92: ... 92 4 PARTS LIST 4 29 Rear Drum WP3100 WP3100R WP3100D ...

Page 93: ... 93 4 PARTS LIST 4 29 Rear Drum WP3100 WP3100R WP3100D ...

Page 94: ... 94 4 PARTS LIST 4 30 Water Tank WP3100 WP3100R ...

Page 95: ... 95 4 PARTS LIST 4 30 Water Tank WP3100 WP3100R ...

Page 96: ... 96 4 PARTS LIST 4 31 Water Tank WP3100D ...

Page 97: ... 97 4 PARTS LIST 4 31 Water Tank WP3100D ...

Page 98: ... 98 4 PARTS LIST 4 32 ROPS WP3100R WP3100D ...

Page 99: ... 99 4 PARTS LIST 4 32 ROPS WP3100R WP3100D ...

Page 100: ... 100 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R ...

Page 101: ... 101 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R ...

Page 102: ... 102 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R Cont d ...

Page 103: ... 103 4 PARTS LIST 4 33 Piping Diagram WP3100 WP3100R Cont d ...

Page 104: ... 104 4 PARTS LIST 4 34 Piping Diagram WP3100D ...

Page 105: ... 105 4 PARTS LIST 4 34 Piping Diagram WP3100D ...

Page 106: ... 106 4 PARTS LIST 4 34 Piping Diagram WP3100D Cont d ...

Page 107: ... 107 4 PARTS LIST 4 34 Piping Diagram WP3100D Cont d ...

Page 108: ... 108 4 PARTS LIST 4 35 Hydraulic Schematic WP3100 WP3100R ...

Page 109: ... 109 4 PARTS LIST 4 35 Hydraulic Schematic WP3100 WP3100R ...

Page 110: ... 110 4 PARTS LIST 4 36 Hydraulic Schematic WP3100D ...

Page 111: ... 111 4 PARTS LIST 4 36 Hydraulic Schematic WP3100D ...

Page 112: ... 112 4 PARTS LIST 4 37 Wire Schematic ROPS Unit Only WP3100 WP3100R ...

Page 113: ...able Battery 56in Blk 1 8 48444 Cable Battery 66in Red 1 9 48278 Term Female 25F insul 14 16 1 10 48285 Term Male 25F insul 14 16 3 11 36115 Term 5 16 Ring insul 14 16 2 12 36116 Term 1 4 Ring insul 14 16 1 13 31276 Ignition SwitchAssembly 1 13a 46363 Key Ignition Switch 1 13b 36399 Fuse 25A Ignition 1 14 48364 Relay Power 12 VDC 1 15 39759 Regulator RectifierAssembly 1 16 48423 Horn Button 1 17 3...

Page 114: ... 114 4 PARTS LIST 4 38 Wire Schematic Non ROPS Unit Only WP3100 WP3100R ...

Page 115: ...7 48518 Cable Battery 56in Blk 1 8 48444 Cable Battery 66in Red 1 9 48278 Term Female 25F insul 14 16 1 10 48285 Term Male 25F insul 14 16 3 11 36115 Term 5 16 Ring insul 14 16 2 12 36116 Term 1 4 Ring insul 14 16 1 13 31276 Ignition SwitchAssembly 1 13a 46363 Key Ignition Switch 1 13b 36399 Fuse 25A Ignition 1 14 48364 Relay Power 12 VDC 1 15 39759 Regulator RectifierAssembly 1 16 39321 Switch Ne...

Page 116: ... 116 4 PARTS LIST 4 39 Electrical Schematic WP3100D ...

Page 117: ... 117 4 PARTS LIST 4 39 Electrical Schematic WP3100D ...

Page 118: ...Identification 55398 LOCATION INSIDE HOOD UNLEADED FUEL ONLY 55408 LOCATION BELOW FILLER NECK 2 3 4 55215 LOCATION RH LH SIDES 1 5 55395 6 55563 Kit 55410 7 Kit 55410 7 Kit 55410 7 8 55446 9 55413 LOCATION ROLLBAR ON ROPS 10 19 20 ...

Page 119: ...WolfPac 7a Includes Forward Reverse 7b Water Sprinkler 7c Parking Brake 8 55446 Decal Gasoline WP3100 9 55413 Decal Warning ROPS 10 55156 Decal Notice 11 55308 Decal Logo Stripe 33 12 55309 Decal WolfPac 3100 LH 13 55311 Decal Wolf Head 14 55399 DecalWolfPac console 15 55400 Decal Vib Button 16 55542 Decal Maintenance Chart 17 55407 Decal WolfPac 3100 RH 18 55540 Decal WolfPac 3100D 19 55538 Decal...

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Page 123: ...LIFORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 124: ...e Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 e mail sceny stone equip com www stone equip com A 100 employee owned American manufacturer 1996 Stone Construction Equipment Inc Printed in U S A GP1M ...

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