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20

4.3 Troubleshooting Charts - continued

PROBLEM

POSSIBLE CAUSE

REMEDY

Drive belt

slipping or
squealing.

1. Worn drive belt.

2. Freeze-up (Auger will not turn).

1. Replace drive belt.

2. Turn CLEAN-OFF-ON switch to OFF
    (middle) position for 15 minutes, then
    restart.

Low overrun.

1. Auger is assembled wrong.

2. Mix inlet regulator missing.
3. Mix inlet regulator o-ring
    missing.
4. Mix inlet regulator air tube
    blocked.
5. Product breakdown.

1. Remove mix, clean, sanitize, and freeze

   down with fresh mix.
2. Replace mix inlet regulator.
3. Replace mix inlet regulator o-ring.

4. Clean with sanitized brush.

5. Fill freezer with fresh product.

Rear auger seal
leaks.

1. Outside surface of rear auger seal

    is lubricated.
2. Rear seal missing or damaged.
3. Seal o-ring missing, damaged or
    installed incorrectly.
4. Worn or scratched shaft.

1. Clean lubricant from outside of rear seal,

    lubricate inside of seal and reinstall.
2. Check or replace.
3. Check or replace

4. Replace shaft.

Front door
leaks.

1. Front door knobs are loose.

2. Spigot parts are not lubricated.
3. Chipped or worn spigot o-rings.
4. O-rings or spigot installed wrong.
5. Inner spigot hole in front door
   nicked or scratched.

1. Tighten knobs.

2. See Section 3.
3. Replace o-rings.
4. Remove spigot and check o-ring.
5. Replace front door.

Hopper will not

maintain mix
temperature

below 40°F

(4°C).

1. Hopper temperature set too warm.

2. Refrigeration problem.

1. Call distributor for service.

2. Call distributor for service.

Summary of Contents for O111

Page 1: ...O111 IntelliTec Models OWNER S MANUAL Manual No 513588 1 Sept 2006...

Page 2: ......

Page 3: ...new parts for freezers built prior to date of change DO NOTATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 4: ...hlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols...

Page 5: ...Operation 8 3 5 MixInformation 9 3 6 Removing Mix From Freezer 9 3 7 Cleaning The Freezer 9 3 8 Disassembly of Freezer Parts 9 3 9 Cleaning The Freezer Parts 10 3 10 Sanitize Freezer and Freezer Parts...

Page 6: ...reezerControls 5 3 2 IntelliTecControl 7 3 3 Mix Inlet Regulator 7 3 4 SanitizingHopper 8 3 5 DuringFreezingCycle 8 3 6 Auger Flight Wear 10 3 7 RemovingAugerSupport 10 3 8 RemovingAugerShaftandFlight...

Page 7: ...zer is designed to operate with almost any type of commercial soft serve or non dairy mix available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qu...

Page 8: ...ltage AC 1 PH 208 230V Total Run Amps 13 00 DriveMotor 1 5 HP Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electronic control protects major freezercomponentsunderabnormalope...

Page 9: ...ronment Thelabelshavebeendesignedtowithstand washingandcleaning Alllabelsmustremainlegibleforthe lifeofthefreezer Labelsshouldbecheckedperiodicallyto be sure they can be recognized as warning labels I...

Page 10: ...levelthefreezerbyturningthebottom part of each leg in or out Then separate freezer base gasket and install with seam to the back and angle to the top C If the freezer is equipped with an air cooled c...

Page 11: ...repair or perform maintenance on the freezer until the main electrical power has been disconnected G Donotoperateunderunsafeoperatingconditions Never operate the freezer if unusual or excessive noise...

Page 12: ...are flashing the freezer is in an error condition If the LCD displays an error turn the Main Freezer Power OFF ON switch to the OFF posi tion correct the problem Refer to Troubleshooting in Section 4...

Page 13: ...E When sanitizing the freezer refer to local sanitary regula tions for applicable codes and recommended sanitizing products and procedures The frequency of sanitizing must comply with local health reg...

Page 14: ...ill automatically fill until it is about 1 2 full If freezer barrel does not fill check for obstruction in the mix inlet regulator If freezer barrel fills over 1 2 full indicated by low overrun check...

Page 15: ...erby pulling straight up B PresstheCLEANbuttontorotatetheauger Allow themixtoagitateinfreezerbarreluntilthemixhas become a liquid about 5 minutes C Drain the liquid mix by opening the spigot A bucket...

Page 16: ...springs G Keep the rear of the auger shaft tipped up once it is clear of the freezer to avoid dropping rear seal H Remove the rear seal I Wipe socket lubricant from the drive end rear of the auger wi...

Page 17: ...on of parts is specified NOTE The United States Department of Agriculture and the Food and Drug Administration require that lu bricants used on food processing equipment be cer tified for this use Use...

Page 18: ...ts Fats are difficult to remove and help attribute to milkstone buildup MILKSTONE Is a white gray film that forms on equip mentandutensilsthatcomeincontactwithdairyproducts Thesefilmswillaccumulateslo...

Page 19: ...t ideal for two reasons 1 PRODUCTSAFETY Strongacidsaredangerous chemicals and handling them requires safety 2 MACHINE DAMAGE Strong acids will attack metal and rubber causing premature wear of parts T...

Page 20: ...eloverthe front outside of the condenser 5 Using a vacuum carefully clean the condenser coil from the inside and outside of the freezer A stiff bristled brush may help in releasing debris from between...

Page 21: ...ONTROL PANEL The IntelliTec control has a tamper proof mode to prevent unauthorized use When set all buttons on the control panel are disabled To lock out the control panel A Press and hold the PUSH T...

Page 22: ...16...

Page 23: ...e product does not reach proper temperature in Sleep 2 Mode This error is generally caused by very low mix levels in the freezer smixcontainerorfromproductbreakdown Another common cause results from a...

Page 24: ...ror Code 8 Cab Sensor A Cab Sensor Error E8 will not occur on the E111 or F111 freezer Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient con...

Page 25: ...s in mix are broken down 6 Auger is assembled wrong 7 Refrigeration problem 1 A minimum of 3 inches of vent space required See Section 2 2 Change location or direct hot air away from freezer 3 Clean S...

Page 26: ...Rear auger seal leaks 1 Outside surface of rear auger seal is lubricated 2 Rear seal missing or damaged 3 Seal o ring missing damaged or installed incorrectly 4 Worn or scratched shaft 1 Clean lubric...

Page 27: ...ion Electrical Shock 324106 Decal Caution Electrical Wiring Materials 324107 Decal Caution Hazardous Moving Parts 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324...

Page 28: ...22 O111 REPLACEMENT PARTS...

Page 29: ...Pack 2 624677 5 O Ring Mix Inlet Black 5 Pack 2 624678 5 O Ring Rear Seal Black 5 Pack 1 625133 O Ring Front Door Red 1 666786 Seal Rear Auger Black 1 694255 Spring Auger Flight 5 744276 Tray Drain 1...

Page 30: ......

Page 31: ...ions that Buyer a signs and returns to Stoelting upon installation theChecklist WarrantyRegistrationCardfortheaffectedequipment b givesStoeltingprompt written notice of any claimed breach of warranty...

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