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2.2 SHIPMENT AND TRANSIT

The freezer has been assembled, operated and inspected
at the factory. Upon arrival at the final destination, the
complete freezer must be checked for any damage which
may have occurred during transit.

With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS RESPON-
SIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VIS-
IBLE OR CONCEALED. Do not pay the freight bill until the
freezer has been checked for damage. Have the carrier note
any visible damage on the freight bill. If concealed damage
and/or shortage is found later, advise the carrier within 10
days and request inspection. The customer must place
claim for damages and/or shortages in shipment with the
carrier. Stoelting, Inc. cannot make any claims against the
carrier.

2.3 FREEZER INSTALLATION

Installation of the freezer involves moving the freezer close
to its permanent location, removing all crating, setting in
place, assembling parts, and cleaning.

A.

Uncrate the freezer.

B.

Accurate leveling is necessary for correct drainage
of freezer barrel and to insure correct overrun.
Place a bubble level on top of the freezer at each
corner to check for level condition. If adjustment is
necessary, level the freezer by turning the bottom
part of each leg in or out. Then separate freezer
base gasket and install with seam to the back and
angle to the top.

C.

If the freezer is equipped with an air cooled
condenser, correct ventilation is required. The right
side of the freezer is the air intake and left side
discharge. Both sides must have 3" clearance the
top requires 10" of clearance.

CAUTION

Failure to provide adequate ventilation will void war-
ranty.

D.

Place the OFF-ON switch in the OFF position.

E.

Connect the power cord to the proper power
supply. The plug is designed for 208 or 230 volt/20
amp duty. Check the nameplate on your freezer for
proper supply. The unit must be connected to a
properly grounded receptacle. The electrical cord
furnished as part of the freezer has a three prong
grounding type plug (Fig. 2-3). The use of an
extension cord is not recommended, if necessary
use one with a size 12 gauge or heavier with ground
wire. Do not use an adapter to get around grounding
requirement.

WARNING

Do not alter or deform electrical plug in any way.
Altering the plug to fit into an outlet of different con-
figuration may cause fire, risk of electrical shock,
product damage and will void warranty.

F.

Install the drip tray, drain tray, hopper cover and
other miscellaneous parts on the freezer.

Figure 2-2 Space and Ventilation Requirements

115V

20 Amp

Figure 2-3 Electrical Plug

208/230V

20 Amp

Summary of Contents for O111

Page 1: ...O111 IntelliTec Models OWNER S MANUAL Manual No 513588 1 Sept 2006...

Page 2: ......

Page 3: ...new parts for freezers built prior to date of change DO NOTATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If...

Page 4: ...hlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols...

Page 5: ...Operation 8 3 5 MixInformation 9 3 6 Removing Mix From Freezer 9 3 7 Cleaning The Freezer 9 3 8 Disassembly of Freezer Parts 9 3 9 Cleaning The Freezer Parts 10 3 10 Sanitize Freezer and Freezer Parts...

Page 6: ...reezerControls 5 3 2 IntelliTecControl 7 3 3 Mix Inlet Regulator 7 3 4 SanitizingHopper 8 3 5 DuringFreezingCycle 8 3 6 Auger Flight Wear 10 3 7 RemovingAugerSupport 10 3 8 RemovingAugerShaftandFlight...

Page 7: ...zer is designed to operate with almost any type of commercial soft serve or non dairy mix available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qu...

Page 8: ...ltage AC 1 PH 208 230V Total Run Amps 13 00 DriveMotor 1 5 HP Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electronic control protects major freezercomponentsunderabnormalope...

Page 9: ...ronment Thelabelshavebeendesignedtowithstand washingandcleaning Alllabelsmustremainlegibleforthe lifeofthefreezer Labelsshouldbecheckedperiodicallyto be sure they can be recognized as warning labels I...

Page 10: ...levelthefreezerbyturningthebottom part of each leg in or out Then separate freezer base gasket and install with seam to the back and angle to the top C If the freezer is equipped with an air cooled c...

Page 11: ...repair or perform maintenance on the freezer until the main electrical power has been disconnected G Donotoperateunderunsafeoperatingconditions Never operate the freezer if unusual or excessive noise...

Page 12: ...are flashing the freezer is in an error condition If the LCD displays an error turn the Main Freezer Power OFF ON switch to the OFF posi tion correct the problem Refer to Troubleshooting in Section 4...

Page 13: ...E When sanitizing the freezer refer to local sanitary regula tions for applicable codes and recommended sanitizing products and procedures The frequency of sanitizing must comply with local health reg...

Page 14: ...ill automatically fill until it is about 1 2 full If freezer barrel does not fill check for obstruction in the mix inlet regulator If freezer barrel fills over 1 2 full indicated by low overrun check...

Page 15: ...erby pulling straight up B PresstheCLEANbuttontorotatetheauger Allow themixtoagitateinfreezerbarreluntilthemixhas become a liquid about 5 minutes C Drain the liquid mix by opening the spigot A bucket...

Page 16: ...springs G Keep the rear of the auger shaft tipped up once it is clear of the freezer to avoid dropping rear seal H Remove the rear seal I Wipe socket lubricant from the drive end rear of the auger wi...

Page 17: ...on of parts is specified NOTE The United States Department of Agriculture and the Food and Drug Administration require that lu bricants used on food processing equipment be cer tified for this use Use...

Page 18: ...ts Fats are difficult to remove and help attribute to milkstone buildup MILKSTONE Is a white gray film that forms on equip mentandutensilsthatcomeincontactwithdairyproducts Thesefilmswillaccumulateslo...

Page 19: ...t ideal for two reasons 1 PRODUCTSAFETY Strongacidsaredangerous chemicals and handling them requires safety 2 MACHINE DAMAGE Strong acids will attack metal and rubber causing premature wear of parts T...

Page 20: ...eloverthe front outside of the condenser 5 Using a vacuum carefully clean the condenser coil from the inside and outside of the freezer A stiff bristled brush may help in releasing debris from between...

Page 21: ...ONTROL PANEL The IntelliTec control has a tamper proof mode to prevent unauthorized use When set all buttons on the control panel are disabled To lock out the control panel A Press and hold the PUSH T...

Page 22: ...16...

Page 23: ...e product does not reach proper temperature in Sleep 2 Mode This error is generally caused by very low mix levels in the freezer smixcontainerorfromproductbreakdown Another common cause results from a...

Page 24: ...ror Code 8 Cab Sensor A Cab Sensor Error E8 will not occur on the E111 or F111 freezer Error Code 9 High Pressure Cutout High Pressure Cutout Errors E9 are usually caused by a dirty or inefficient con...

Page 25: ...s in mix are broken down 6 Auger is assembled wrong 7 Refrigeration problem 1 A minimum of 3 inches of vent space required See Section 2 2 Change location or direct hot air away from freezer 3 Clean S...

Page 26: ...Rear auger seal leaks 1 Outside surface of rear auger seal is lubricated 2 Rear seal missing or damaged 3 Seal o ring missing damaged or installed incorrectly 4 Worn or scratched shaft 1 Clean lubric...

Page 27: ...ion Electrical Shock 324106 Decal Caution Electrical Wiring Materials 324107 Decal Caution Hazardous Moving Parts 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324...

Page 28: ...22 O111 REPLACEMENT PARTS...

Page 29: ...Pack 2 624677 5 O Ring Mix Inlet Black 5 Pack 2 624678 5 O Ring Rear Seal Black 5 Pack 1 625133 O Ring Front Door Red 1 666786 Seal Rear Auger Black 1 694255 Spring Auger Flight 5 744276 Tray Drain 1...

Page 30: ......

Page 31: ...ions that Buyer a signs and returns to Stoelting upon installation theChecklist WarrantyRegistrationCardfortheaffectedequipment b givesStoeltingprompt written notice of any claimed breach of warranty...

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