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Stober AX 5000, Operating Manual

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Stober AX 5000 Operating Manual Download Page 13

Electrical installation

Operating manual Axis switch POSISwitch® AX 5000

13

ID 441689.03

WE KEEP THINGS MOVING

5

5.2.3

Temperature Sensors and Braking Contacts

Activation of a halting brake and the evaluation of the temperature sensors on the motors is handled with 

braking module for 24 V brake

 (BRM 5000 for MDS 5000, BRS 5000 for SDS 5000). The brakes or 

temperature sensors (positor lines) allocated to the motors are activated and deactivated via auxiliary 
contacts of the applicable power relays/contactors. Chap. 8  contains examples of correct wiring.

5.2.4

Power and Relays / Contactors

POSISwitch® AX 5000 is powered with 24 V via the screw-type terminal strip X501 (terminals X501.24V and 
X501.0V). Power consumption is a maximum of 1 A. The power relays/contactors are controlled via the AX 
5000 on terminals X501.K1 to X501.K4. The contactors are powered via terminals X501.K+ and X501.K-. 
Chapter 8  contains examples of correct wiring.

5.2.5

Motors

The motors are activated and deactivated via power relays / contactors. POSISwitch® AX 5000 controls and 
checks the power relays/contactors. Chapter 8 contains examples of correct wiring.
Please adhere to the EMC recommendations.

2 

Only valid in connection with STÖBER cables.

Information

Use to switch the motor temperature sensor relay contacts for low 
currents/voltages (gold contacts).

Summary of Contents for AX 5000

Page 1: ...Axis switch POSISwitch AX 5000 Operating manual Commissioning Connecting Mounting V 5 6 E or later 04 2012 en ...

Page 2: ...d personnel 5 2 4 Transportation and storage 6 2 5 Installation and connection 6 2 6 Disposal 6 2 7 Presentation of notes on safety 7 3 Technical data 8 3 1 Electrical Data 8 3 2 Mechanical Data 9 4 Mechanical Installation 10 4 1 Installation Location 10 4 2 Mounting 11 5 Electrical installation 12 5 1 EMC Connection 12 5 2 Connecting 12 5 2 1 POSISwitch AX 5000 to MDS 5000 SDS 5000 12 5 2 2 POSIS...

Page 3: ...9 03 3 Operating manual Axis switch POSISwitch AX 5000 WE KEEP THINGS MOVING 6 Terminal Overview 14 6 1 Overview of the Terminals 14 6 2 Terminal Allocation 15 7 Configuration 18 8 Principal Circuit Diagrams 21 9 Accessories 24 ...

Page 4: ...If you have questions about the documentation or training programs please contact E Mail electronics stoeber de Manual Contents ID Latest versiona Commissioning Instructions Reinstallation replacement function test 442297 V 5 6 E Projecting manual Installation and connection 442273 V 5 6 E Operating manual Set up the inverter 442285 V 5 6 E a At the time of publication You can find all versions at...

Page 5: ...he device until the machine is disposed of If the product is sold disposed of or rented out always include the technical documentation with the product 2 2 Operation in accordance with its intended use The axis switcher POSISwitch Ax 5000 may only be used for the sequential switching of up to four servo motors at a POSIDRIVE MDS 5000 or POSIDYN SDS 5000 Any other use is not permitted 2 3 Qualified...

Page 6: ...dust free room Please see the documentation for how to commission an inverter after it has been in storage for a year or longer 2 5 Installation and connection Installation and connection work are only permitted after the device has been isolated from the power 2 6 Disposal Please comply with the latest national and regional regulations Dispose of the individual parts separately depending on their...

Page 7: ...ning triangle means that minor injury may occur X if the stated precautionary measures are not taken WARNING Warning means that there may be a serious danger of death X if the stated precautionary measures are not taken DANGER Danger means that serious danger of death exists X if the stated precautionary measures are not taken Information indicates important information about the product or a high...

Page 8: ...encoder input Sub D 15 pole STÖBER contact allocation Connection encoder output SUB D 15 pole STÖBER contact allocation see 9 Accessories Output level TIA EIA 422 EnDat version EnDat 2 1 EnDat 2 2 Max clock pulse frequency 2 MHz Umschaltzeit 200 μs Galvanic isolation EnDat input to EnDat input No Galvanic isolationEnDat input to 24 V supply 500 V Max cable length between POSISwitch and inverter 80...

Page 9: ... WE KEEP THINGS MOVING 3 3 2 Mechanical Data Specifications in mm Power protection Number of protective connections 4 Max output current 200 mA Output voltage min 22 V at 200 mA Connection Screw type terminal max 1 5 mm2 Galvanic isolation to EnDat Yes 35 Ø 6 10 159 179 45 70 6 ...

Page 10: ...n Location Operate only in closed switching cabinet Avoid installation above heat generating devices Ensure sufficient air circulation in the switching cabinet The installation site of POSISwitch AX 5000 may not hinder the air circulation of the inverter The installation site must be free of dust corrosive fumes and all liquids in accordance with soil degree 2 as per EN 50178 Avoid humidity Avoid ...

Page 11: ...WE KEEP THINGS MOVING 4 4 2 Mounting approx 15 20 mm Inverter Inverter POSISwitch connection cable Length 500 mm Id no 45405 Length 2500 mm Id no 45386 Encoder 1 4 Encoder 1 4 159 mm Drilling jig Possible arrangement ESC I O ESC I O max 80 m 1 1 Valid only in connection with STÖBER cables ...

Page 12: ...tch AX 5000 to MDS 5000 SDS 5000 POSISwitch AX 5000 is controlled by POSIDRIVE MDS 5000 or by POSIDYN SDS 5000 A connection via socket X4 on the inverter to plug X500 on the AX 5000 enables the switching of the axes Completely prefabricated cables are available in the lengths 500 mm ID no 45405 and 2500 mm ID no 45386 Cf chap 9 Accessories POSISwitch AX 5000 is usually installed in the immediate v...

Page 13: ...er and Relays Contactors POSISwitch AX 5000 is powered with 24 V via the screw type terminal strip X501 terminals X501 24V and X501 0V Power consumption is a maximum of 1 A The power relays contactors are controlled via the AX 5000 on terminals X501 K1 to X501 K4 The contactors are powered via terminals X501 K and X501 K Chapter 8 contains examples of correct wiring 5 2 5 Motors The motors are act...

Page 14: ...nal Overview This section explains the position designation and allocation of the terminals 6 1 Overview of the Terminals 1 X500 Connection for the POSIDRIVE MDS 5000 or POSIDYN SDS 5000 2 Enc 1 3 Enc 2 4 Enc 3 5 Enc 4 6 LED 7 X501 Power and relays Enc 1 to Enc 4 Connection for encoder 1 to encoder 4 1 2 3 4 6 5 7 ...

Page 15: ...n Designation Function plug 1 NC Not connected 2 GND Reference for power supply 3 NC Not connected 4 VCC Power supply 5 VDC 5 DATA Differential input DATA 6 NC Not connected 7 ERROR Differential output ERROR 8 CLK Differential input CLOCK 9 NC Not connected 10 NC Not connected 11 NC Not connected 12 Sense Sense connection 13 DATA Inverted diff input DATA 14 ERROR Inverted diff output ERROR 15 CLK ...

Page 16: ...4 V 0 2 A Internal safety circuit with free wheeling diode for relay coil K2 OUT Relay output for 2nd axis K3 OUT Relay output for 3rd axis K4 OUT Relay output for 4th axis Designation Meaning ON When the LED is on the axis switch is supplied with voltage 1 When the LED is on axis 1 is selected a a When the LED is on communication is taking place with the encoder of the axis The relay output X501 ...

Page 17: ...ut CLOCK 9 NC Not connected 10 NC Not connected 11 NC Not connected 12 Sense Sense connection jumpered internally with pin 4 13 DATA Inverted diff input DATA 14 NC Not connected 15 CLK Inverted diff output CLOCK 9 15 1 8 Signal Clock Sense DATA DATA Clock UB DGND Enc 1 4 8 12 13 5 15 4 2 Motora a PIN number of 12 pin encoder plug for STÖBER ED EK motor 1 2 5 6 8 12 10 Cableb b Color when STÖBER en...

Page 18: ...configuration assistants during the step inverter selection An appropriate selection is offered here see Fig 7 1 Fig 7 1 POSITool configuration assistants Umrichterauswahl For further information on the functionality e g encoder simulation and time behavior see operating manuals of the inverter MDS 5000 ID 442285 SDS 5000 ID 442289 When POSISwitch AX 5000 configured the device is adjusted to the a...

Page 19: ...01 0F C0 00 hex 203Fh 0h A64 Global OFF r 1 w 1 Axis selector 1 source There are 2 axis selector 0 1 signals with which one of the max of 4 axes are selected in binary coding The A64 parameter specifies where bit 0 for the axis selection is coming from The possible selections 0 Low and 1 High are the same as fixed values With A64 0 Low the bit is set permanently to 0 With A64 1 High it is permanen...

Page 20: ...e axes with a single motor NOTE Following a change in parameter H08 correct evaluation of the electronic nameplate is not ensured until after a device new start 0 Enc1 1 Enc2 2 Enc3 3 Enc4 Fieldbus 1LSB 1 Type U8 USS Adr 08 02 00 00hex Only visible when a POSISwitch was detected on X4 2E08h 0h H18 Global OFF read 2 POSISwitch port status Indicates as a binary word the POSISwitch ports to which enc...

Page 21: ...1 4 U 1 15 15 15 15 15 15 4 L2 L2 PE 3 V 3 L3 L3 24V 2 W PE PE 0V 1 PE _ 1 X10 POSIDRIVE MDS 5000 BRM 5000 POSISwitch AX 5000 X500 X2 X20 X4 X501 X300 X301 K1 K2 K3 K4 K1 K1 K1 K1 K2 K2 K2 K2 K3 K3 K3 K3 K4 K4 K4 K4 M1 M2 M3 M4 Enc 1 Enc 2 Enc 3 Enc 4 M2 M3 M4 K1 K2 K3 K4 5 6 7 8 X302 F 24V 0V PE K K K1 K2 K3 K4 brake1 M1 brake1 M2 brake1 M3 brake1 M4 ...

Page 22: ...5 W PE 4 6 PE _ 4 X10 POSIDYN SDS 5000 BRS 5000 POSISwitch AX 5000 X5 X2 X20 X300 brake1 M1 brake1 M2 brake1 M3 brake1 M4 1 2 3 5 4 6 6 X302 L1 L2 L3 PE 1 15 15 X4 X500 Enc 1 Enc 2 Enc 3 Enc 4 15 15 15 15 M1 M2 M3 M4 K1 K2 K3 K4 K1 K2 K3 K4 X501 PE 24V 0V F K1 K1 K2 K2 K3 K3 K4 K4 M1 M2 M3 M4 K1 K2 K3 K4 K1 K2 K3 K4 24V 0V PE K K K1 K2 K3 K4 ...

Page 23: ...nual Axis switch POSISwitch AX 5000 23 ID 441689 03 WE KEEP THINGS MOVING 8 Information The lines to the brake and temperature sensor must be opened with two poles when an axis switches so that no interference is created e g with long lines ...

Page 24: ...4 Operating manual Axis switch POSISwitch AX 5000 9 WE KEEP THINGS MOVING 9 Accessories POSISwitch connection cable Description Connection between inverter and POSISwitch AX 5000 ID No 45405 0 5 m Length ID No 45386 2 5 m Length ...

Page 25: ...7393 eMail info stoeber cn www stoeber cn STOBER DRIVES INC 1781 Downing Drive Maysville KY 41056 Fon 1 606 7595090 Fax 1 606 7595045 eMail sales stober com www stober com STOBER DRIVES LTD Upper Keys Business Village Keys Park Road Hednesford Cannock WS12 2HA Fon 44 0 1543 458 858 Fax 44 0 1543 448 688 E Mail mail stober co uk www stober co uk STOBER Japan P O Box 113 002 6 chome 15 8 Hon komagom...

Page 26: ...ner Str 12 75177 PFORZHEIM GERMANY Tel 49 0 7231 582 0 Fax 49 7231 582 1000 E Mail mail stoeber de www stober com 24 h service hotline 49 0 180 5 786 323 Technische Änderungen vorbehalten Errors and changes excepted ID 441689 03 04 2012 441689 03 ...

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