STI STI-3030 Operating Manual Download Page 3

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Operating Manual

STI-3030 | STI-3038LP

1.0 Technical Data

1.1 Rating
1.2  Unit Specifications
1.3  Operative Range and Correct Usage
1.4  Stand-by Power Supply (Generator)
1.5  Advice for Operators of Grinding Machines
1.6  Machine Type Designation

1.1 Rating

Machine: Prep/Master

Grinder

Machine-Type:

STI-3030 | STI-3038LP

Manufacturer:

Substrate Technology

1384 Bungalow Rd.

Morris IL 60450 USA

+1.815.941.4800

www.substratetechnology.com

1.2

Unit Specifications

STI-3030 Dimensions:

Length

86 in

218 cm

Width

30 in

76 cm

Height

52 in

132 cm

Weight

1,320 lbs.

599 Kg

Connected loads of the electrical system:

Power

30 HP

Electrical Connection 220/230 VAC 1 or 3 Phase 60 Hz

380/480 VAC 3 Phase 50-60Hz

depending on ordered unit

STI-3038LP Dimensions:

Length

86 in

218 cm

Width

30 in

76 cm

Height

48 in

122 cm

Weight

1,084 lbs.

492 Kg

Summary of Contents for STI-3030

Page 1: ...Operating Manual STI 3030 STI 3038LP STI 3030 STI 3038LP Propane...

Page 2: ...aster Warranty Substrate Technology guarantees that its machines and products are without manufacturing defects The warranty period on machines is one 1 year from the date of sale and the variable spe...

Page 3: ...38LP Manufacturer Substrate Technology 1384 Bungalow Rd Morris IL 60450 USA 1 815 941 4800 www substratetechnology com 1 2 Unit Specifications STI 3030 Dimensions Length 86 in 218 cm Width 30 in 76 cm...

Page 4: ...ctives this applies in especially to the protective ground conductor in order to ensure that all safety devices are functioning and to be able to eliminate possible damage to electrical components 1 5...

Page 5: ...tructions to highlight areas of particular importance Operational Safety This symbol will be shown in these Operating Instructions next to all safety precautions that are to be taken in order to ensur...

Page 6: ...long hair and not wear loose clothing or jewelry and rings There is a risk of injury through getting stuck or being drawn into moving machinery Use personal protection equipment if necessary or requir...

Page 7: ...status Only operate the machine when all safety devices and related safety equipment e g detachable safety devices emergency stops and suction devices are present and operational The machine has to b...

Page 8: ...ance work the plug has to be disconnected in order to prevent the machine from being switched on accidentally The dust bin of a connected dust collector has to be emptied before transportation Please...

Page 9: ...electrician or by a trained person under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations Use only extension cables for extend...

Page 10: ...perating Features STI 3030 3 4 Operating Features STI 3038LP 3 5 Exploded Diagrams Part Numbers 3 7 Electric Motor STI 3030 only 3 8 Cutting Area 3 9 Couplers Tool Plates Stone Holders 3 10 Variable S...

Page 11: ...e back to previous rotation repeat the process Auto Man and Prog Run These buttons are used for drive diagnostics and programming and are not used Dead Man Key Dead Man Key is intended to be used for...

Page 12: ...57 HHSC M10 x 35 17 16 1138656 HX M10 x 30 18 4 47577 Stud M18 x 2 5 x 3 LG 19 4 40183 Lock Nut M18 20 1 66374 Sq HD Plug 3 4 14 NPT 21 1 66375 Sq HD Plug 1 NPT 23 1 HR0240 Helical Gear 24 1 HR0242 Ho...

Page 13: ...Man Key 108 1 12277 00562 1 90 Cord Grip 6 4 109 1 401123221 Water Valve 110 2 404994207 Swivel Caster 111 2 404991823 Main Caster red wheel 112 1 401363421 Axle 113 2 421630200 2 in Vacuum Hose 3 ft...

Page 14: ...0004359 Battery 12V 6 1 900002606 Regulator 7 1 956004079 Battery Cable and Plug 8 1 956004078 Wiring Harness 9 1 950651306 Emissions Box includes O 2 Sensor 10 1 900657010 Oil Filter 11 2 900773438 S...

Page 15: ...controlled exclusively by the Variable Speed Drive which inputs specific power to generate a given RPM 3 6 Cutting Area The area inside the stainless steel shroud and directly beneath the gear deck is...

Page 16: ...ols by sliding the tooling outward Machine must only be tilted back on firm level surface There is danger of machine falling if all weights are not used and surface is not level 3 10 Care Maintenance...

Page 17: ...achine must be placed on a pallet or platform designed to hold the weight of the machine and the platform or pallet can then be lifted or hoisted from the appropriate points When transporting P M mach...

Page 18: ...ar inspection is essential Carry out the following checks before any start up Check whether all machine parts are assembled safely and correctly Check all screws and other fasteners for tight seat Che...

Page 19: ...main switch is turned on and the dead man switch is in place with the lanyard around the operator s wrist 4 Place downward pressure on handle Press the Start button 5 Release pressure from handle and...

Page 20: ...atness and profile 8 Throttle up to the desired speed minimum recommended operating speed of 2 800 RPM and no more than 3 500 RPM 9 When grinding in work area is complete throttle down to 2 000 RPM an...

Page 21: ...See Chapter 5 Initial Operation 7 0 Maintenance 7 1 Recommendations 7 2 Maintenance and Inspection 7 3 Maintenance 7 4 Regular Wear Parts 7 5 Service Schedule STI 3038LP 7 1 Recommendations Prior to a...

Page 22: ...d drive and electric motor STI 3030 only 7 3 Maintenance Only those repair works are described which occur within the context of maintenance or which are required to replace wear parts If you replace...

Page 23: ...I 3038LP OPERATION INTERVAL Daily First 8 Hrs Every 50 Hrs Every 100 Hrs Every 200 Hrs Every 300 Hrs Every 400 Hrs Every 500 Hrs Check add engine oil Check for loose or lost fasteners Check for oil le...

Page 24: ...Actions Unusual Noise Uneven or loose surface being ground Verify suitability of substrate being ground Loose or damaged tooling Inspect tooling to make sure that all connecting hardware is tight and...

Page 25: ...neering regulations Failure Possible Reasons for Failure Corrective Actions Motor does not start up Missing Phase Check power supply Faulty switch or relays Get diagnosis and replacement by a skilled...

Page 26: ...ine and adjust speed to 45Hz electric or 2500 RPM propane 3 Upon starting the machine continuously move machine in side to side pattern ensuring that machine is will grind the floor evenly If for any...

Page 27: ...s 00L in the tool holders that are turning counter clockwise 2 Place the P M machine in the operating position Attach appropriate power and vacuum dust collection hose to the P M machine 3 With weight...

Page 28: ...s that have the same face design and can be clearly identified by the number on back as 1 and 2 Both tools feature the patented EG attachment system Approximate life of 1 is 30 000 SF 2 787 M2 for all...

Page 29: ...chine set speed to 45Hz on VSD and start machine for propane run at 2500 RPM Upon satisfactory completion of step 5 remove machine from area and vacuum the surface 6 Apply densifier per manufacturer s...

Page 30: ...the given slab Machinery Qualifications The EGT Diamond System is designed to attach to and work perfectly with any Substrate Technology Prep Master machine Quantity of EGT tools will vary by model Pr...

Page 31: ...move machine from area and wet vacuum or auto scrub the concrete clean 3 Attach the CLC 3 tools to the P M machine and place it in operating position Attach appropriate power to the P M machine With 5...

Page 32: ...t is compulsory to overlap paths by at least 25 The machine must always be swung side to side approximately 30 degrees The machine should never be quickly pushed across floor to move to areas outside...

Page 33: ...ep The 1 TPS tool life will be variable based upon Epoxy Terrazzo mixture components consistency of epoxy terrazzo placement and adequate dust collection TPS 2 2 2 is a metal bond tool painted orange...

Page 34: ...t 15Hz or 2100 RPM with the pocket weights on the handle Not running as recommended will greatly reduce pan life expectancy and may produce burn marks in the floor Never use the pans on machines that...

Page 35: ...osure only to remove scratches from previous steps A thorough processing of the epoxy terrazzo can only be achieved by one pass forward and then second pass backward over same path It is compulsory to...

Page 36: ...Substrate Technology Inc 1384 Bungalow Rd Morris IL 60450 USA 1 815 941 4800 1 815 941 4600 Fax www substratetechnology com...

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