STEWART-AMOS Starfire S-4XL Operation And Maintenance Manual Download

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Summary of Contents for Starfire S-4XL

Page 1: ...1 Starfire S 4XL Sweeper Body Safety Operations and Maintenance Manual Sweeper Co SN 6008 UP ...

Page 2: ...Sweeper Co 1 Last Update January 2015 Starfire S 4XL Sweeper Body Safety Operations and Maintenance Manual Sweeper Co SN 6008 UP ...

Page 3: ...Sweeper Co 2 Last Update January 2015 ...

Page 4: ...For Emergencies 14 Never Use Starting Fluid 14 Wear Protective Clothing 14 Protect Against Noise 14 Handle Chemical Products Safely 14 Dispose Of Waste Properly 15 Practice Safe Maintenance 15 Work In Ventilated Area 16 Avoid High Pressure Fluids 16 Avoid Heating Near Pressurized Fluid Lines 17 Remove Paint Before Welding Or Heating 17 Service Cooling System Safely 17 Avoid Harmful Asbestos Dust 1...

Page 5: ...ngine Control Box 34 Sweeper Controls 35 LH Gutter Broom tilt Up Down 35 Beacon Lights On 35 RH Gutter Broom Tilt Up Down 35 Brooms Up Down 35 GB Lights On GB MB Lights On 35 Sweep Forward Sweep Reverse 35 Hopper Up Down 36 Water 36 Hopper Dump Retract 36 LH Gutter Broom Up Down 36 RH Gutter Broom Up Down 36 Electric Throttle 37 Figure 3 Sweeper Control Box 38 ...

Page 6: ...y Engine 51 Every 40 Hours 51 Every 250 Hours 51 Every 500 Hours 52 Every 1000 Hours 52 Adjustments 53 Gutter Broom Angle Adjustment 53 Correct Gutter Broom Angle 53 Adjust Tilt Angle 53 Adjust Front to Back Angle 53 Gutter Broom Pressure 54 Correct Gutter Broom Pressure 54 Adjusting Gutter Broom Pressure 54 Sweeping Width 54 Gutter Broom Impact Protection Spring 55 Figure 6 Gutter Broom Assembly ...

Page 7: ...oe 66 Elevator Chain Replacement 66 Figure 13 Elevator 68 Bottom Liner Replacement 69 Top Liner Replacement 69 Main Broom Hydraulic Motor Replacement 69 Gutter Broom Hydraulic Motor Replacement 70 Elevator Hydraulic Motor Replacement 70 Hydraulic Pressure Adjustment 71 Figure 14 Hydraulic Valves 71 Stall Switch Adjustment 72 Electrical Activation Sequences at Valve Connectors 73 Lubrication and Ma...

Page 8: ...Sweeper Co 7 Last Update January 2015 Safety ...

Page 9: ...Sweeper Co 8 Last Update January 2015 ...

Page 10: ...ronment and reduce injuries The operator must become familiar with safe operating procedures and use the equipment in the fashion that it was intended Routine inspections and maintenance will prevent premature wear expensive downtime and ensure that the equipment functions as it is intended Recognize Safety Information This is the safety alert symbol When you see this symbol in the manual or on yo...

Page 11: ...to run position and work hydraulic functions to relieve any residual pressure in the hydraulic system 5 Remove keys from ignition 6 Store keys in pocket or in a safe controlled area 7 Place an OUT OF SERVICE sign on the steering wheel using a non reusable fastener 8 Place an OUT OF SERVICE sign on the front window 9 Disconnect negative terminal from battery Hopper Port Restrictors To control the d...

Page 12: ...tation only 2 Keep all riders off the machine 3 Keep all safety shields in place 4 Ensure the area is clear of any persons or possible obstructions 5 Do not wear loose clothing or jewelry 6 Do not leave the vehicle before it is brought to a complete stop and the parking brake is applied 7 Be cautious while driving with an unevenly distributed load 8 Inspect for overhead hazards e g power lines bef...

Page 13: ...s are wired direct to chassis lights and come on with chassis lights 5 Beacon and or Strobe Lights The switch is installed in the sweeper control box inside the cab The lights are mounted on the front and rear canopy of sweeper 6 Gutter Broom Lights These lights are used for work lights and are mounted at both gutter brooms The switch is found on the control box in the cab 7 Main Broom Light This ...

Page 14: ... in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer PREVENT BYPASS STARTING Do not start engine by shorting across starter terminal Start engines only from operator s station with transmission in park HANDLE FUEL SAFELY AVOID FIRE...

Page 15: ...ention of the operator Do not wear radio or music headphones while operating machine PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause seriou...

Page 16: ...ay mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmosphere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Inquire on the proper way to recycle or dispose of Waste from ...

Page 17: ... fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the doors and get outside air into the area AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks ...

Page 18: ... soldering or using a torch Do all work outside or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from ...

Page 19: ...rdous as long as airborne dust containing asbestos is not generated Avoid creating dust Never use compressed air for cleaning Avoid brushing or grinding materials containing asbestos When servicing wear an approved respirator A special vacuum cleaner is recommended to clean asbestos If not available apply a mist of oil or water on the material containing asbestos Keep bystanders away from the area...

Page 20: ... when engine is running DO NOT smoke while filling fuel tank or servicing fuel system IMPORTANT The fuel tank is vented through the filler cap If a new filler cap is required always replace it with an original vented cap Fill fuel tank at the end of each day s operation to prevent condensation in tank as moist air cools and freezes during cold weather Store diesel fuel in plastic aluminum or steel...

Page 21: ...Sweeper Co 20 ...

Page 22: ...Sweeper Co 21 WARRANTY ...

Page 23: ...Sweeper Co 22 ...

Page 24: ...on its products previously manufactured Stewart Amos Sweeper Co WARRANTY POLICY Stewart Amos Sweeper Co provides warranty to the original purchaser of a new product that the same is free from defects in materials and workmanship that may cause performance failures subject to the conditions stated herein The warranty is limited to a period of one 1 year from the date of the original purchase or 100...

Page 25: ...Sweeper Co 24 5 All warranty repairs reimbursable must be performed by an authorized dealer using Stewart Amos Sweeper Co approved replacement parts Failure to repair properly voids future warranty ...

Page 26: ...nts such as the chassis auxiliary engine pump motors and other similar major components which are under separate warranties from their respective manufacturers Service for these components can be obtained from their service facilities in the United States In some circumstances extended warranties are available at an extra cost Please contact your Stewart Amos Sweeper Co dealer for information on t...

Page 27: ...Sweeper Co 26 ...

Page 28: ...Sweeper Co 27 General Specifications ...

Page 29: ...Sweeper Co 28 ...

Page 30: ...is easily found inside the cab on the driver s side door jam See Figure 1 below The Serial Number must be quoted whenever ordering parts requiring technical support or warranty It ensures that you are assisted as efficiently and quickly as possible Figure 1 Serial Number Decal ...

Page 31: ...Sweeper Co 30 ...

Page 32: ...Sweeper Co 31 Controls ...

Page 33: ...Sweeper Co 32 ...

Page 34: ...er specified minimum oil pressure of 69 kPa 10 psi the automatic engine shut off system will be activated 4 Coolant Temperature Gauge If the auxiliary engine coolant temperature rises above 1000 C 2120 F the automatic engine shut off system will be activated 5 Ignition Key Switch This main power switch starts the auxiliary engine enabling all sweeping functions See Operating Auxiliary Engine a Glo...

Page 35: ...Sweeper Co 34 Figure 2 Engine Control Box ...

Page 36: ...roximity switch with the HOPPER UP DOWN function to prevent the hopper from interfering with the elevator and will not function unless the light in the center of the switch is on When the brooms are down they are designed to float to accommodate uneven pavement 5 GB LIGHTS ON GB MB LIGHTS ON This is a three position switch which controls both gutter broom lights and main broom lights When switch i...

Page 37: ...opper is fully retracted At any time in the dumping cycle the switch can be released and the hopper will hold that position The switch is interlocked through a proximity switch with the BROOMS UP DOWN function to prevent the hopper from interfering with the elevator function This switch will not function unless the light in the center of the switch is on 10 LH GUTTER BROOM UP DOWN This switch cont...

Page 38: ...Sweeper Co 37 12 ELECTRIC THROTTLE Available as standard equipment on SN 7980 up Push switch up to increase auxiliary engine rpm and down to reduce rpm ...

Page 39: ...Sweeper Co 38 Figure 3 Sweeper Control Box to SN 4011 and up ...

Page 40: ...Sweeper Co 39 Operation ...

Page 41: ...Sweeper Co 40 ...

Page 42: ...n the neutral positions and the park brake is engaged 4 Turn the starter key to the start position and release as soon as the engine starts Do not crank engine for more than 10 seconds at a time or starter damage may occur 5 If the engine does not start on the first try wait for 30 seconds before trying again 6 Once the engine is running check the gauges Allow the engine to warm up at 1000 rpm for...

Page 43: ...to the water tank when filling from a hydrant as well as siphoning back to hydrant However care must be taken when filling from a high pressure source 2 From curb side open the water shut off C Access to the valve is gained through the right rear canopy door on the sweeper 3 After filling the water tank close valve C to close the canopy door This prevents dirt from accumulating in water tank Figur...

Page 44: ...s the WATER ON switch to the ON position The water pump will begin operating to activate pressure spray to the front rear spray bar and the gutter broom nozzles WARNING Ensure all observers are clear of the sweeper at a minimum distance of 10 feet NOTE If the main broom and or elevator become plugged with debris push the SWEEP FORWARD REVERSE switch to the centre position Then reverse the rotation...

Page 45: ...e backing up or raising the hopper Serious damage may result otherwise WARNING Never use hopper safeties with material in the hopper Safeties will not hold a loaded hopper 3 When in position place the sweeper transmission lever in neutral and engage the parking brake 4 Elevate the hopper by pressing the HOPPER RAISE LOWER switch to the RAISE position until the desired height is reached NOTE The ho...

Page 46: ...Sweeper Co 45 SAFE HOPPER LIFT AND OR DUMP ANGLE NOT A SAFE HOPPER LIFT AND OR DUMP ANGLE NOT A SAFE HOPPER LIFT AND OR DUMP ANGLE ...

Page 47: ...ler c Broom bolts d Elevator bolts e Set screws f Wheel nuts For every 25 hours for the first 100 hours 1 Check and tighten g Suspension bolts h Main broom coupler i Broom bolts j Elevator bolts k Set screws l Wheel nuts 2 Inspect all areas of sweeper periodically to ensure long term life and reliability Practicing regular routine maintenance will payback in minimal operating costs and less down t...

Page 48: ...to the filter housing until all nozzles blow air 4 Remove dust suppression water filter canister and leave off for winter 5 If sweeping in winter months do not use water system if below freezing temperatures If water system is used it must be purged using the method stated above before temperature drops below freezing 6 Engine Maintain and service engine as per the engine manual provided with the ...

Page 49: ...hile filling the fuel tank Diesel Engine Oil Refer to the original engine manufacturer s recommendations Coolant Refer to the original engine manufacturer s recommendations 50 water and 50 ethylene glycol base antifreeze should be used year round WARNING Use extreme care when removing radiator filler caps Remove only when coolant temperature is below the boiling point Hydraulic Oil The recommended...

Page 50: ...so to the engine manual that comes with your sweeper for locations 1 Check oil and coolant levels on the engine 2 Do a walk around inspection to check all linkages cotter pins and bolts for looseness or missing 3 Check hydraulic oil level in the hydraulic oil tank The sight glass is located on the front of the hydraulic oil tank on the driver s side of the vehicle 4 Check the hydraulic oil breathe...

Page 51: ...ry engine initial change only 4 Replace the hydraulic oil filter in the auxiliary engine initial change only 5 Lubricate gutter broom pivot points 6 Lubricate main broom arms 7 Lubricate drag shoe links Every 250 Hours 1 Replace the hydraulic oil filter 2 Replace the oil breather filter 3 Replace the auxiliary engine oil and filter 5 Engine Oil Dipstick 6 Engine Oil Fill Cap 7 Coolant Fill Cap 8 E...

Page 52: ...he sweeper until hydraulic oil is warm 2 Stop the engine 3 Remove both magnetic drain plugs from the bottom of the oil reservoir one on each side Drain the oil into a large container 4 Clean and reinstall both magnetic drain plugs 5 Replace the reservoir breather filter 6 Replace the hydraulic filter 7 Fill reservoir with hydraulic oil as recommended from the pump manufacturer IMPORTANT If Hydraul...

Page 53: ...gle may need modification from time to time The attack angle should be set to 3º 5º for normal sweeping Adjust Tilt Angle Refer to Figure 6 Gutter Broom Assembly also Refer to Figure 7 Gutter Broom Pattern 1 Loosen angle adjustment lock nut B to allow movement of the angle adjustment turnbuckle C 2 To increase the tilt angle of the gutter brooms decrease the length of turnbuckle C To decrease the ...

Page 54: ... nut I on suspension turnbuckle H 2 To increase down pressure on gutter broom lengthen the turnbuckle to reduce down pressure shorten the turnbuckle By lengthening or shortening the turnbuckle will affects spring D which increases or lowers gutter broom pressure to compensate for wear 3 Tighten lock nut I on suspension turnbuckle H Sweeping Width Refer to Figure 6 Gutter Broom Assembly also Refer ...

Page 55: ...y also Refer to Figure 7 Gutter Broom Pattern Each gutter broom is equipped with an impact protection spring A to protect it from side impact damage There is no adjustment for this spring NOTE The wider the sweeping path the greater the possibility of damaging the broom linkages from impacts ...

Page 56: ...Sweeper Co 55 Figure 6 Gutter Broom Assembly ...

Page 57: ...Sweeper Co 56 Figure 7 Correct Broom Pattern ...

Page 58: ...ntrolled by the tension on the suspension spring F while the shock absorber E applies down pressure To adjust the down pressure 1 Loosen the lock nut on turnbuckle D 2 Lengthen the turnbuckle to increase the down pressure and shorten the turnbuckle to decrease down pressure Figure 8 Main Broom Assembly ...

Page 59: ...nd of the travel 4 Once bolt D has been adjusted tighten lock nut E 5 Tighten bolts C Center Idler Shaft 1 Loosen bolts on bearing H 2 Loosen lock nut G 3 Tighten bolt F until desired chain tension is reached 4 Tighten bolts on bearing H 5 Tighten lock nut G NOTE The correct tension on new elevator chain and sprockets only is 1 3 deflection on the chain between shaft L and shaft J NOTE Partially w...

Page 60: ...Sweeper Co 59 Refer to Figure 9 Elevator Chain Adjustment ...

Page 61: ...Sweeper Co 60 ...

Page 62: ...Sweeper Co 61 REPAIR AND MAINTENANCE ...

Page 63: ...Sweeper Co 62 ...

Page 64: ...nts 5 After installing new segments gutter broom pressure must be reset as per Gutter Broom Pressure Adjust Main Broom Strip Replacement Refer to Figure 10 Main Broom Assembly 1 Main broom must be raised for this operation so broom can be rotated 2 Remove 3 bolts holding retaining ring A to the mandrel B 3 Lower retaining ring A onto the mandrel end shaft 4 Pull worn broom strips out the side of m...

Page 65: ...ning bearing B to arm G 4 Clean shaft F with emery cloth to prevent bearing from hanging up when removing 5 Slide bearing assembly B off end of broom shaft F A Bearing Puller may have to be used 6 Install new bearing assembly reversing the procedure for removal Ensure that the bearing grease nipple E is pointing towards the rear of machine 7 Centre the broom between the rear drag shoes by moving b...

Page 66: ...Sweeper Co 65 Figure 11 Main Broom Arm Assembly ...

Page 67: ...3 Install new carbide drag shoe and bolts B Figure 12 Carbide Drag Shoe Elevator Chain Sprocket Shaft Replacement Refer to Figure 13 Elevator 1 Remove rear canopy 2 Remove water tank 3 Remove elevator canopy and canopy extension NOTE the procedure give is for one side only and must be repeated for the opposite side 4 Loosen top shaft bolts C ...

Page 68: ...iners are welded NOTE Bottom shaft and bearings P should never require adjusting This shaft is preset at the factory 12 Install new chain K making sure the squeegee attachment links are aligned 13 Adjust top shaft first using adjustment bolts D until proper chain tension is achieved NOTE When adjusting top shaft make sure both sides move equally 14 Adjust center shaft suing adjustment bolt F until...

Page 69: ...Sweeper Co 68 Figure 13 Elevator ...

Page 70: ...lts from top liner 5 Pull line out from the top of elevator 6 Replace liner 7 Reinstall elevator canopy and canopy extension 8 Reinstall water tank 9 Reinstall rear canopy Main Broom Hydraulic Motor Replacement 1 Lower broom to floor 2 Loosen bolts on main broom coupler 3 Disconnect hydraulic lines to motor 4 Remove motor bolts 5 Replace motor NOTE Motor requires an offset key in shaft 5 16 side o...

Page 71: ... key in shaft 5 16 side of key goes into the motor shaft and goes into mounting plate 12 Using a floor jack lift gutter broom mounting plate onto shaft 13 Tighten taper lock bushing evenly tightening mounting plate to shaft 14 Reinstall center mount bolts 15 Tighten all plate and mount bolts 16 Reinstall gutter broom segment Elevator Hydraulic Motor Replacement 1 Remove drive chain mount cover 2 D...

Page 72: ...ort A on top of valve 2 Remove cap from the relief valve 3 Take engine to 2 000 rpm 4 Push hopper lift switch and raise hopper until cylinders are bottomed 5 While holding switch read pressure gauge 6 Turn relief screw clockwise to increase pressure and counter clockwise to lower pressure 7 Adjust pressure to a maximum of 2 850 psi 8 Replace relief cap and gauge ...

Page 73: ...e raises the pressure setting of the switch 3 Remove the retaining screw from the DIN connector 4 Place the DIN connector back onto the pressure switch 5 Start the auxiliary engine 6 Use the procedure for setting the LH valve stack pressure 7 If the stall alarm does not come on use the Allen wrench while the DIN connector is on to turn the Allen screw counter clockwise until the alarm comes on Onc...

Page 74: ...Sweeper Co 73 Electrical Activation Sequences At Valve Connectors ...

Page 75: ...Sweeper Co 74 ...

Page 76: ...Sweeper Co 75 Lubrication and Maintenance Check List ...

Page 77: ...Sweeper Co 76 ...

Page 78: ...r Restriction Indicator AFRI for BOTH Engines If AFRI shows that the airflow through filter is too low change the air filter and RESET the Indicator Write the Date and Hours on the new filter and Note the change on this form by putting a circle around the filter changed today TRUCK AUXILIARY 5 Check ALL tires for proper inflation and tread wear 6 Check that Back up Alarm Lights and Strobes are wor...

Page 79: ...ea Be sure engine is cool before washing DO NOT use high pressure to wash radiators or hydraulic oil cooler fins 3 Grease elevator shaft bearings and main broom stub shaft bearing with EP2 grease Note the shafts should be rotating while being greased to insure proper distribution of lubricant 4 Check for and remove any tape string etc wound around broom motor and elevator shafts 5 Inspect for any ...

Page 80: ...eration of the vehicle including the chassis the chassis Owners Manual and the diesel particulate filter Refuel with ULTRA LOW Sulfur Highway Diesel ONLY 2 Perform the DAILY ROUTINE 3 Grease the pivot point on the main broom and gutter broom arms 4 Perform an extra thorough cleaning of the hydraulic oil cooler 5 Service truck chassis refer to Owners Manual 6 Inspect for any damage and any loose it...

Page 81: ...ictate Sweeper S N Date Hours Miles This CHECKLIST PERFORMED BY Done 1 Change BOTH engine oils AND filters Write Date and Hours on filter housings 2 Replace hydraulic oil filter Write Date and Hours on filter housing 3 Clean hydraulic oil tank breather filter 4 Inspect for any damage and any loose items such as wires fittings pins nuts and bolts Correct problem and or NOTE below NOTES and REMARKS ...

Page 82: ...eper S N Date Hours Miles This CHECKLIST PERFORMED BY Done 1 Perform a 250 hour Maintenance Routine 2 Change Hydraulic Oil per Manual 3 Grease chassis per Owners Manual including front steering linkage U joints bearings and king pins 4 Check elevator chain for adjustment 5 Inspect for any damage and any loose items such as wires fittings pins nuts and bolts Correct problem and or NOTE below NOTES ...

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Page 130: ...HYD ENGINE IGNITION ...

Page 131: ...LH GUTTER BROOM ELEVATOR STALL WARNING H GUTTER BROOM H GUTTER BROOM UP ...

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Page 133: ...H GB EXTEND H GB RETRACT RH SWEEP H SWEEP H SWEEP REV H GB H GB ...

Page 134: ...HOPPER PROX SWITCH ELEVATOR PROX SWITCH BEACON GB WORK LIGHT MB WORK LIGHT STABILIZER PROX SWITCH STABILIZER PROX SWITCH PROX SENSOR POWER SENSOR GROUND HYD COOLER FAN H GB TILT A H GB TILT B ...

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Page 137: ...Decals S 4 DECAL CHARTS To Order CALL toll free 800 482 2302 Call Direct 717 901 5600 7am to 5pm eastern Send Fax 717 901 2326 24 7 365 Email parts stewart amos com ...

Page 138: ...PT 43201 8 UNIT PT 43205 4 UNIT ...

Page 139: ...PT 43207 4 UNIT PT 43211 4 UNIT PT 43213 1 UNIT ...

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Page 153: ...BES 2 43227 WARNING SWEEPER MUST BE LEVEL 7 43229 CAUTION CLOSE AND LOCK 1 43231 CAUTION BEFORE OPERATING 2 43233 PINCH POINT STRIP 1 43235 WATER ONLY 1 43237 DUMP ON LEVEL GROUND ONLY 1 43239 DANGER HIGH WIRE HAZARD VOLTAGE 1 43244 LOW SPEED WARNING 1 43245 MADE IN USA 80217 S 4 DECAL KIT 1 43246 STARFIRE LOGO DECAL REAR CANOPY 1 43247 LH STARFIRE LOGO REAR CANOPY DOORS 1 43264 RH STARFIRE LOGO R...

Page 154: ...G INSPECTION COVER 87 2 1843 BOLT 91 6 42083 WATER VALVE ROD 87 1 1861 DOOR STOP SPRING 91 4 42085 SAFETY PROP 87 2 1905 CLERANCE LIGHT 91 4 42101 CENTER DRAG RUBBER 87 1 1906 GROMMET 91 4 42103 CENTER DRAG SUPPORT 87 2 1907 ID BAR 91 1 42121 MUD FLAP 87 2 1908 LICENSE PLATE LIGHT 91 1 42146 CENTER DRAG BUBBER 87 1 1909 BRAKE LIGHT 91 4 42214 FILL RELIEF BUBBER 87 1 1911 BACKUP LIGHT 91 2 42220 WA...

Page 155: ...211 PIN 97 4 1782 BOLT 95 16 41215 SPRING BELL CRANK 97 2 1985 CYLINDER 95 1 41221 LINK 97 2 3210 CYLINDER 95 2 41230 EXTEND SPRING MOUNT 97 2 42813 SCISSOR ROLLER 95 4 41316 LINKAGE MOUNT RIGHT 97 1 62811 SCISSOR PIN 95 16 61201 GB MOUNT LEFT 97 1 62812 CENTER PIN 95 8 61203 GB PIVOT LEFT 97 1 62813 RETAINER WASHER 95 16 61213 PIN 97 2 92801 UPPER SCISSOR ROLLER 95 1 61235 RETRACT PLATE LEFT 97 1...

Page 156: ... RIGHT 103 1 1545 BOLT 101 2 42067 DIRT DEFLECTOR RUBBER 103 2 1546 BOLT 101 6 1293 MANIFOLD 104 1604 COTTER PIN 101 2 1295 GUTTER BROOM MOTOR DUMP VALVE 104 3 1630 CAPSCREW 101 4 1989 GUTTER BROOM LIFT CYLINDER VALVE 104 2 1639 NUT 101 2 1990 FLOAT VALVE 104 1669 WASHER 101 6 2000 RELIEF VALVE 104 1670 WASHER 101 2 2001 HOPPER LIFT CYLINDER VALVE 104 1671 WASHER 101 6 2078 GAUGE SHUTOFF VALVE 104...

Page 157: ...LL CAP 113 1 1987 HYDRAULIC OIL FILTER 107 1 1179 MAGNETIC DRAIN PLUG 113 2 1988 HYDRAULIC OIL FILTER BASE 107 1 1505 NUT 113 32 3243 HYDRAULIC MOTOR 107 2 1524 WASHER 113 4 1379 GB CYLINDER 109 4 1526 WASHER 113 4 1428 HOSE RETRACT CYLINDER 109 4 1547 BOLT 113 14 1445 HOSE RH GB CYL TO VAL 109 2 1987 HYD FILTER 113 1 1446 HOSE LH GB CYL TO VAL 109 1 1988 FILTER BASE 113 1 1450 HOSE LH GB MOTOR TO...

Page 158: ...UG 123 1 41776 RUBBER SEAL 117 2 1203 HOSE CLAMP 123 4 43105 BOTTOM LINER 117 1 1204 BALL VALVE 123 4 43121 CANOPY 117 1 1371 HOSE BARB FITTING 123 1 43131 CANOPY EXTENTION 117 1 1372 ADAPTER 123 1 93111 TOP LINER 117 1 1373 HOSE BARB FITTING 123 1 1039 RUBBER SPROCKET 119 6 1374 HOSE BARB FITTING 123 1 1149 SHAFT KEY 119 6 1375 CLEAR TUBEING 123 48 1501 NUT 119 84 1376 CLAMP 123 2 1503 NUT 119 70...

Page 159: ...L ALARM 131 1 1130 WATER TANK ELBOW 123 1 1128 STALL LIGHT 131 1 1158 HOSE BARB FITTING 123 4 1684 SWITCH S 0 S 131 4 1159 BALL VALVE 123 1 1685 SWITCH S O M 131 3 1686 SWITCH M O M 131 6 1689 HOLE PLUG 131 2 1691 COURTESY LIGHT 131 1 42531 PANEL DECAL 131 1 62505 BOX 131 1 62506 PANEL 131 1 62510 VALVE HARNESS 132 1 62513 SWEEPER HARNESS 133 1 3225 POWER CABLE 134 1 1194 PEDISTAL KNOB 135 2 1233 ...

Page 160: ...LINDER 101 2 1043 MB CYLINDER 107 2 1046 SHOCK 101 2 1047 ISOLATION MOUNT 113 4 1049 INTAKE HOSE 111 30 1061 CYLINDER 93 2 1061 HOPPER DOOR CYLINDER 107 2 1062 SITE GAUGE 113 1 1074 SNAP RING 95 16 1075 200 GAL PLASTIC WATER TANK 87 1 1078 LINEAR ACTUATOR 99 2 1090 OIL PRESSURE GAUGE 124 1 1091 WATER TEMP GAUGE 124 1 1092 TACH HOUR METER 124 1 1094 SHUT DOWN MODULE 124 1 1095 IGNITION SWITCH 124 1...

Page 161: ...ZZLE 123 12 1165 HOSE 123 25 1166 HOSE 123 30 1167 HOSE BARB FITTING 123 2 1168 U BOLT 123 8 1169 HOSE CLAMP 123 20 1172 WATER FILTER ELEMENT 123 1 1173 CHAIN 93 2 6 1175 RAIN CAP 111 1 1176 MUFFLER 111 1 1177 HYD TANK BREATHER 113 1 1178 FILL CAP 113 1 1179 MAGNETIC DRAIN PLUG 113 2 1185 BUSHING 93 18 1185 BUSHING 95 8 1185 BUSHING 97 8 1185 BUSHING 101 4 1185 BUSHING 103 8 1185 PLUG 123 1 1193 F...

Page 162: ... HEAD TO CROSS 107 1 1443 HOSE HOPPER DOOR CYL 107 4 1445 HOSE RH GB CYL TO VAL 109 2 1446 HOSE LH GB CYL TO VAL 109 1 1450 HOSE LH GB MOTOR TO VAL 109 2 1451 HOSE RH GB MOTOR TO VAL 109 2 1452 HOSE MB MOTOR TO VALVE 107 1 1453 HOSE MB MOTOR TO ELEV MOTOR 107 1 1454 HOSE MB VALVE TO T 107 2 1455 HOSE MB HEAD TO T 107 2 1456 HOSE MB ROD TO T 107 2 1466 HOSE FRONT OF PUMP TO LH VALVE 107 1 1467 HOSE...

Page 163: ... NUT 101 6 1505 NUT 113 32 1505 NUT 115 2 1505 NUT 121 12 1505 NUT 135 1 1506 NUT 97 10 1506 NUT 99 8 1506 NUT 115 24 1507 NUT 97 14 1508 NUT 97 2 1508 NUT 103 2 1520 WASHER 89 20 1520 WASHER 91 36 1520 WASHER 93 34 1520 WASHER 135 4 1521 WASHER 103 12 1521 WASHER 117 48 1522 WASHER 89 6 1524 WASHER 111 4 1524 WASHER 113 4 1525 WASHER 99 4 1526 WASHER 97 4 1526 WASHER 99 2 1526 WASHER 113 4 1530 B...

Page 164: ...OLT 121 12 1546 BOLT 99 4 1546 BOLT 101 6 1546 BOLT 115 2 1546 BOLT 135 1 1547 BOLT 113 14 1549 BOLT 99 8 1551 BOLT 115 4 1556 BOLT 97 4 1558 BOLT 93 4 1559 BOLT 97 10 1560 BOLT 93 2 1560 BOLT 97 4 1561 BOLT 97 2 1562 BOLT 103 2 1571 WASHER 115 8 1574 BOLT 97 2 1575 BOLT 103 8 1577 BOLT 115 20 1579 BOLT 89 8 1579 BOLT 91 32 1579 BOLT 93 8 1581 WASHER 97 2 1583 NUT 93 4 1591 SCREW 87 6 1604 COTTER ...

Page 165: ...LT 117 7 1750 INSERT 89 8 1750 INSERT 91 16 1768 CAMERA CABLE 91 2 1769 CAMERA MONITER 91 1 1770 CAMERA 91 1 1781 BOLT 101 6 1782 BOLT 95 16 1782 BOLT 101 4 1782 BOLT 121 2 1822 WASHER 87 16 1822 WASHER 91 6 1822 WASHER 97 6 1822 WASHER 99 2 1822 WASHER 101 30 1822 WASHER 103 2 1839 1 16 RESTRICTOR 105 2 1843 BOLT 87 2 1843 BOLT 87 4 1843 BOLT 89 6 1843 BOLT 91 6 1843 BOLT 101 4 1861 DOOR STOP SPR...

Page 166: ...T VALVE 104 1993 VALVE 105 3 1994 CHECK VALVE 105 1 2000 RELIEF VALVE 104 2000 RELIEF VALVE 105 1 2001 HOPPER LIFT CYLINDER VALVE 104 2010 CHECK VALVE 105 1 2041 FUSE HOLDER 127 1 2042 FUSE 15 AMP F1 5 7 8 127 7 2043 CIRCUIT BRAKER 127 1 2063 O RING 113 1 2070 SUCTION SCREEN 113 1 2076 RUBBER BUMPER 111 1 2077 ENGINE 111 1 2078 GAUGE SHUTOFF VALVE 104 2078 GAUGE SHUTOFF VALVE 105 1 2080 5000 psi G...

Page 167: ... SPRING MOUNT 97 2 41316 LINKAGE MOUNT RIGHT 97 1 41318 MOTOR BRACKET RIGHT 99 1 41401 PIN 101 2 41401 PIN 103 2 41413 MAIN BROOM ROCK SHAFT 101 1 41417 PIN 101 2 41421 MAIN BROOM LIFT STRAP 101 2 41427 MAIN BROOM LIFT CHAIN 101 2 41429 DRAG LINK 103 2 41431 BACKING 103 2 41433 DRAG SHOE MOUNT LEFT 103 1 41435 DRAG SHOE MOUNT RIGHT 103 1 41437 DRAG SHOE LIFT CHAIN 101 2 41441 PIN 121 2 41503 DOOR ...

Page 168: ...PRAY BAR 123 2 42205 SPRAY BAR HANGER 123 4 42214 FILL RELIEF BUBBER 87 1 42220 WATER TANK MOUNT 87 1 42305 TANK COVER 113 1 42310 HOSE TIE STRAP 113 2 42404 THROTTLE MOUNT 111 1 42427 MUFFLER BRACE 111 2 42429 RUBBER CONNECTOR 111 1 42430 FILTER MOUNT 123 1 42501 ADAPTER PLATE 135 1 42502 SUPPORT POST 135 1 42503 TOP MOUNT 135 1 42506 BOX MOUNT PLATE 135 1 42527 CONTROL BOX HARNESS 124 42531 PANE...

Page 169: ...62506 PANEL 131 1 62507 AUX BOX MOUNTING PLATE 127 1 62508 REAR LIGHT HARNESS 128 1 62510 VALVE HARNESS 132 1 62511 SWITCH BOX 129 1 62512 AUXILIARY BOX HARNESS 126 1 62513 SWEEPER HARNESS 133 1 62811 SCISSOR PIN 95 16 62812 CENTER PIN 95 8 62813 RETAINER WASHER 95 16 62813 WASHER 101 4 62813 WASHER 121 2 62907 ACCESS DOOR 93 1 80120 VALVE 80129 MAIN BROOM COUPLER 101 1 80133 ELEV DRIVE CHAIN ASSE...

Page 170: ...4 UPPER ANCHOR LEG 4 95 1 92815 LOWER ANCHOR LEG 1 95 1 92816 LOWER ANCHOR LEG 2 95 1 92817 LOWER ANCHOR LEG 3 95 1 92818 LOWER ANCHOR LEG 4 95 1 92901 HOPPER 93 1 92904 PIN 93 1 92906 HOPPER DOOR 93 1 93002 HOPPER LIFT FRAME 95 1 93103 ELEVATOR FRAME 115 1 93109 ELEVATOR CHAIN 119 2 93111 TOP LINER 117 1 93113 LIFT ARM 121 2 1087 3 PROXIMITY SWITCH 87 2 3213 3 MANDRELL SHAFT 101 1 42220 06 WATER ...

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STEWART-AMOS Starfire S-4XL, Operation And Maintenance Manual

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