Sterling Separated Combustion Tubular Gas Fired Unit Heater Installation Instructions And Parts List Download Page 15

15

VENTING (continued)

VERTICAL TERMINATION

Select location on roof for vent terminal, ensuring
adequate space inside the building/structure for
concentric vent box. Terminal must be at least 6 feet
(1.8m) from any wall or adjoining building. See Figure
7.

Cut a hole through the roof for a 6 inch (152mm)
combustion air pipe. Concentric vent box is to be
suspended from the underside of the roof using
suitable brackets (field supplied). Before mounting box,
cut a length of 6 inch pipe so that dimension A, Figure
6, is equal to the dimension from the top of the box to
the roof surface plus 20 inches or plus maximum
expected snow depth, whichever is greater. Fasten 6
inch pipe to combustion air inlet connection of
concentric vent box and seal joint. Insert pipe through
roof and fasten vent box in place. Flash and/or caulk 6
inch pipe to roof. Install inlet air screen assembly and
fasten to 6 inch pipe with screws. Insert a 5 foot length
of Type B vent pipe through the 4-1/2 inch openings
with the "UP" arrow pointing up. Position the pipe to
extend 12 inches beyond the inlet air screen. Secure
the Type B vent pipe in position by drilling three small
equally spaced holes through the collar of the
concentric vent box and inserting sheet metal screws.
Install deflector disk on Type B vent pipe 2-1/2 inches
above inlet air screen and fasten with screws. Seal joint
between deflector disk and pipe with silicone sealant.
Install vent terminal on top of Type B vent pipe, fasten
with screws and seal joint.

Connect flue pipe and combustion air pipe from
concentric vent box to unit, following instructions on
pages 11 and 12. Joint between Type B vent pipe and
single wall vent pipe must be sealed with high
temperature silicone sealant. (See Figure 6A) Collars
on unit and on concentric vent box are sized so that
crimped ends of combustion air pipes go toward the
unit and crimped ends of flue pipes go away from the
unit.

HORIZONTAL TERMINATION

Select a location on outside wall for vent terminal. In
most applications, the terminal should be on level with
the flue outlet of the unit less a 1/4 inch per foot pitch
for condensate drainage toward the outside of the
building. See Figure 8.

The location of the vent terminal must be in accordance
with the National Fuel Gas Code ANSI Z223.1 in the
U.S. or the Natural Gas Installation Code CAN/CGA-
B149.1 or the Propane Gas Installation Code CAN/
CGA-149.2 in Canada. See Table 3 for minimum
clearances. In Canada, a vent shall not terminate
above a meter/regulator assembly within 3 feet (.9m)
horizontally of the vertical centerline of the regulator
nor within 6 feet (1.8m) of any gas service regulator
vent outlet.

Cut a hole through the wall for a 6 inch (152mm)
combustion air pipe. Install thimble if required by local
codes or type of wall construction. Concentric vent box
may be fastened directly to wall or spaced away from
wall using suitable brackets (field supplied). Cut a
length of 6 inch pipe so that it will protrude 4 inches
(102mm) through the wall when the box is mounted in
position. Fasten pipe to box with sheet metal screws,
using at least three screws per joint. Seal joint with
silicone sealant. Insert pipe through wall and fasten
adapter box in place so that the pipe pitches downward
1/4 inch per foot (21mm/m) toward the outside. Flash
and/or caulk 6 inch pipe on outside wall. Install inlet air
screen assembly and fasten to 6 inch pipe with screws.
Insert a 3 foot length of 4 inch Type B vent pipe
through the 4-1/2 inch openings with the "UP" arrow
pointing toward the outside. Position the pipe to extend
12 inches beyond the inlet air screen. Secure the Type
B vent pipe in position by drilling three small equally
spaced holes through the collar of the concentric vent
box and inserting sheet metal screws. Install deflector
disk on Type B vent pipe 2-1/2 inches (63.5mm) from
inlet air screen and fasten with screws. Install vent
terminal on end of Type B vent pipe, fasten with screws
and seal joint.

Connect flue pipe and combustion air pipe from
concentric vent box to unit, following instructions on
pages 11 and 12. Joint between Type B vent pipe and
single wall vent pipe must be sealed with high
temperature silicone sealant. (See Figure 6A) Collars
on unit and on concentric vent box are sized so that
crimped ends of combustion air pipes go toward the
unit and crimped ends of flue pipes go away from the
unit.

Summary of Contents for Separated Combustion Tubular Gas Fired Unit Heater

Page 1: ...S AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT THE POINT OF INSTALLATION RECORD THE UNIT MODEL AND SERIAL No s IN THE SPACE PROVIDED RETAIN FOR FUTURE REFERENCE INSTAL...

Page 2: ...ECTIONS 9 10 VENTING 11 12 13 14 15 OPERATION Explanation of Controls and Operation 16 Main Burner Orifice Schedule 17 Adjustments 17 High Altitude Operation 17 18 MAINTENANCE Servicing Cleaning 18 TR...

Page 3: ...ust be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts Do not attempt to convert the heater for use with a fuel other than the one intended Such c...

Page 4: ...ht lbs 62 68 87 93 kgs 28 31 39 42 Shipping Weight lbs 72 78 102 108 kgs 33 35 46 49 DIMENSIONS XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS XXX MILLIMETERS Ratings shown are for unit installations at...

Page 5: ...t 3 05m above the upper surface of wings or engine enclosures of the highest aircraft to be stored in the hangarand8feet 2 44m abovethefloorinshops offices and other sections of the hangar where aircr...

Page 6: ...system or the electrical conduit for support Failure to heed these warnings may result in property damage personal injury or death Unit Heaters must be hung level from side to side and from front to...

Page 7: ...avity Gas Nominal Iron Internal Length of Pipe Feet meters Pipe Size Dia 10 20 30 40 50 60 70 80 90 100 125 150 175 200 in in 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 6...

Page 8: ...For propane gas operation the manifold pressure must be 10 in W C 2 5 kPa For propane LP gas the minimum supply pressure must be 11 in W C 2 7 kPa A field LP tank regulator must be used to limit the...

Page 9: ...m shipped with your unit either affixed to the side jacket or enclosed in the installation instructions envelope Should any original wire supplied with the heater have to be replaced it must be replac...

Page 10: ...er Units with Natural and Propane LP Gas NOTICE See Figures 5A 5B and 5C for connecting the thermostat to the unit heater If using a standard low voltage thermostat with a sub base switch for fan cont...

Page 11: ...depicted in Figure 7 7 The equivalent length of the combustion air system must not be less than 5 feet 1 5m and must not exceed 40 feet 12m Equivalent length equals the total length of straight pipe p...

Page 12: ...at 4 foot 1 2m intervals in the U S and at 3 foot 0 91m intervals in Canada 10 The exhaust vent system must remain at a minimum distance of 1 inch 25mm from all combustible materials Any part of the...

Page 13: ...13 Figure 7 Vertical Intake Vent Installation Figure 6A Concentric Vent Installation...

Page 14: ...4 Figure 8 Horizontal Intake Vent Installation Figure 9 Horizontal Intake Vent Installation VENTING continued Vent Terminal 1 8M Min Adjacent Building D 3330 6 0 Min 0 9M Min 3 0 Min Building Overhang...

Page 15: ...4 inch per foot pitch for condensate drainage toward the outside of the building See Figure 8 The location of the vent terminal must be in accordance with the National Fuel Gas Code ANSI Z223 1 in th...

Page 16: ...thermostat is satisfied or the limit switch interrupts the flow of electric current to the control board the unit will beginapost purgeperiod Whenthepost purgeperiodends thepowerventermotor is de ene...

Page 17: ...e time required to burn one cubic foot of gas into the following formula and compute the input rate 3600 Sec per Hr X BTU Cu Ft Input Rate Time Sec For example Assume the BTU content of one cubic foot...

Page 18: ...f the burner toward the fan side of the unit and slide the burner off the tabs See Figure 10 5 With the burners removed wire brush the inside surfaces of the heat exchanger 6 Remove any dirt dust or o...

Page 19: ...openings 3 Clean heat exchanger Refer to Installation 4 Determine cause and repair accordingly 1 Inspect all gas piping and repair 2 Check to ensure gas test ports are seated 3 Clean heat exchanger f...

Page 20: ...at 1 Replace or tighten 2 Clean power ventor wheel 3 Realign power ventor wheel 1 Check and tighten wires on fan circuit 2 Test for 115v on terminal ACB Heat and L2 if voltage is present replace motor...

Page 21: ...open when unit is running or is the switch open during start up 4 Check for 24v on line side of the high limit Constant voltage should be recorded if not control board is suspect Check flash code 1 Ch...

Page 22: ...p fuse on circuit board 1 Common side of transformer grounded to chassis 2 Loose spark ignitor 1 Gas supply off or gas supply pressure too low 2 Flame sense rod contaminated or loose wire 3 Gas valve...

Page 23: ...ar Ass y 24 Vinyl Tubing Pressure Switch 25 Power Venter Mounting Plate 26 Louver 27 Louver Spring 28 Burner Box Rear Panel 29 Service Panel 30 Hose Clamp 31 Top Bottom Jacket Panel w Insulation 32 Fr...

Page 24: ...ler Parts Figure 13 Component Parts Figure 15 Power Ventor Assembly D6963 D03339 D4810 NOTE No rubber grommets are equipped with the 30 and 45 unit sizes Pressure Switch Gas Valve D4430 Fan Guard Fan...

Page 25: ...expenses including labor or material incurred during removal or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air...

Page 26: ...ll field installed controls been installed Do you understand all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equipment unless you fully understand the contro...

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