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Page 10 

Royal Series Water Temperature Control Units 

Figure 1 

Typical Royal Series Water Temperature Control Unit and Specifications 

 

Direct Injection 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Closed Circuit 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

Model  

Dimensions 

Shipping 

number Pump 

H W D 

weight 

460 / 230 

hp 

kW 

gpm 

lpm 

psig 

kPa 

in. 

cm

in.

cm

in.  cm

lbs. 

Kg 

¾ 

0.56 

30 

113.6 

25 

172.4 

0.75 

35 

132.5 

30 

206.9 

1.50 

50 

189.3 

30 

206.9 

2.24 

60 

227.1 

35 

241.3 

210 

96 

3.73 

75 

283.9 

54 

372.3 

2010, 

 

9 kW heater 

7½ 

5.60 

90 

454.2 

63 

434.4 

28¾”

73.0 

13”

33 

28”

71.1 

240 

109 

28"

28 3/4"

3 3/4"

13"

PAR T NO. 52 2- 00 20 5-0 0

      EQUIPMENT.

    OR  DANGE R TO  OPERA TI NG PERSONNEL .

      BE SH UT  OFF BEFOR E DI SCONNECTI NG  OR SERVICING  THIS

5 .  THI S  EQUI PMENT MUST NO T  BE USED W HIL E UNATTENDED.

6 .   VENT AND DRA IN PRO VISIO NS MUST NOT BE  RESTRICTED.

7 .   AIR AN D FLUID SUPPLY SERVICE PROVISI ONS MUST ALWAYS

    WO RKING  CO NDITIO N TO  AVOI D ACCI DENTAL  OVERHEATING

4 .  AL L  CONTROL  DEVICE S MUST BE MAINTAINED  IN PRO PER

      THIS SI GN  MUS T  NOT BE  REMOVED  OR CAMOUFLAGED
      DURIN G USE  OF THI S EQUIPMENT.

OF THIS  EQUI PMENT.

RECO GNI TI ON O F AND COMPLI ANCE WITH TH E FO LLO WING

THIS EQUI PMEN T CONTAI NS FLU ID, PIPI NG A ND CONNECTI ONS
WHI CH MAY B E EXTREMEL Y HO T  AND CO ULD CAUSE SERIO US

PRECAUTIO NS ARE  THE  SOL E RESPON SIBIL ITY O F  THE USER

    THIS EQ UIPMENT, AND  ALL  APPL ICABLE  CO DES.

    PROPERL Y FUSED A ND SIZED  TO  MEET  REQUI REMEN TS O F 

    TO O PENI NG A NY EL ECTRIC  ENCL OSURE  OR W ORKING O N

1 .  E QUIP MENT MUS T BE PRO PERLY GROUNDED.

2 .  EL ECTRIC PO WER SUP PLY W IRIN G AND  DEVICES MUST  BE

3 .  E LECTRI C PO WER SO URCE  MUS T  BE DI SCONNECTED PRIOR

    ANY  ELEC TRI C CO MPONENTS.

BURNS  AND P ERSONA L I NJURY.

4 .   LOS  DISPO SITIVOS  DE MANDO D EBEN MANTENERSE EN  PER-

   P ERSONAL  QUE  ATE INDE EL  EQ UI PO.

     O  TAPARSE MIENTRAS SE  USA EL  EQUIPO.

ESTA AD VER TEN CIA O  SENAL  NO  DEBE QUITARSE

      DE DESCO NECTAR O S ERVIR  EL EQ UIPO.

    SOBREC ALENTAMIEN TO  ACCI DENTAL O  EL DANO  AL

    O  PURG A NO  ESTAN R ES TR INGI DAS UN ICAMENTE AL  FL UJO

      DE FLUI DO Y  AIRE D EBE N CERRARSE  SIEMPRE ANTES

7 .  LAS DISPO SICI ONES O C ONEXI ONES DE SUMINISTRO

6 .  LAS DI SPOSIC IONES SOBRE EL SER VICIO DE DRENAJE

5 .   ESTE EQ UIPO  NO  DEBE S ER USA DO C UANDO NO  HAY QUIEN

   FECTO  ESTADO DE  FUNCIONAMIEN TO  PARA E VITAR  EL

    CO RRECTO D EL  FL UIDO.

   L O ATI ENDA.

P ART NO.  52 2 -00 20 5-0 1

    TRABAJO  EN LO S CO MPO NENTES EL ECTRI COS.

Q UE COR RESPON DE A ESTE EQUIPO.

PUED EN ESTAR PEL IGR OSAMENTE  CALIENTES!

PRECAUCION

    DE ABRI R L AS CAJAS  ELECTRICA S O HA CER CUAL QUIER

3 .   DEBE DESCO NECTA RSE LA  FUERZA ELEC TRI CA ANTES

    TENER SUS  FUS IBL ES Y SER DEL TAMANO O CAPACIDAD

EL ECTRI CA Y  DISPOSI TIVOS  CORRESPO NDIENTES DEBEN

2 .   EL AL AMBRADO PA RA EL  SUMINISTRO  DE L A FUERZA

1.  EL EQUI PO  DEBE ESTAR CON ECTADO  A  TIE RRA EN FORMA

CI ONES SO N L A RESPO NSABIL IDAD EXCL USIVA DEL USUARIO DE

CO NOCI MI ENTO Y CUMPLI MI ENTO CON L AS SIG UI ENTES PRECAU-

  ES TE  EQUIPO  CO NTI ENE FLUI DO,  TUB ERIA Y  CONEXIO NES Q UE

DEBI DA.

ESTE EQ UIPO.

21 7/16"

15 1/8"

2 3/4"

11 3/4"

2 3/4"

6 7/16"

IN LEAKS OR DAMAGE TO UNIT.

FAILURE TO DO SO MAY RESULT

MAKING PIPING CONNECTIONS.

TO SUPPORT UNIT PIPING WHEN

ALWAYS USE A BACK−UP WRENCH

NOTICE

COOLING WATER IN

COOLING WATER OUT

FROM PROCESS

TO PROCESS

28 3/4"

1 .   EQUIPM ENT  MUST  BE PROPERL Y G RO UNDED.

13"

3 3/4"

28"

3 .   ELECT RIC POWE R  SOURCE M UST  BE  DISCONNECT ED PRIO R

2 .   EL ECTRIC  POWER SUPPLY WIRIN G AND DEVICES MUST BE
    PROPERLY F USED AND SIZ ED T O MEET  REQUIREM ENTS OF  

    T HIS EQUIPM ENT,  AND ALL  APPL ICABLE CODES.

     DURING  USE OF  T HI S EQUIPMENT.

     T HI S SIGN  MUST  NOT  BE R EM OVED OR CAMO UF LAGED

    ANY  EL ECTR IC COM PONENTS.

4 .    AL L  CO NT ROL  DEVICES MUST  BE MA INTAINED  IN PROPER

    T O O PENING ANY  ELECT RIC ENCL OSURE OR WORKING ON

    WO RKING CO ND IT ION T O A VO ID ACCIDENT AL O VERHEAT ING

7 .   AI R AND F LUID SUPPLY SERVICE PROVI SI ONS MUST  ALWAYS

6 .   VENT  AND DRAIN PROVIS IONS M UST  NOT  BE REST RICTED.

5 .   THIS EQ UI PMENT  MUST  NOT  BE USED WHIL E UNAT T ENDED.

     BE SHUT  OF F  BEFO RE  DISCONNECT ING  OR SERVICING T HIS

    OR  DANGER T O O PERA TI NG  PERSONNEL.

     EQUIPMENT .

PART NO . 5 22- 00 205- 00

2.   EL  AL AMBRADO PARA EL  SUM INIST RO DE L A FUERZA

EL EC TRICA Y D ISP OSIT IVOS CORRESPONDIENTE S  DEBEN

   T ENER SUS F USIBLES Y SER DEL  TAM ANO O  CAPACIDAD

3.   DEBE DESCONECTARSE LA  FUERZ A ELECT RI CA  ANT ES

    DE ABRI R LAS CAJAS EL ECT RICAS O  HA CER CUAL QUIER

4.  LOS DI SPOSIT IVOS DE M AND O DEBEN MANT ENE RSE EN  PER-
    F ECT O E ST ADO DE F UNCIONAM IENTO  PAR A  EVI TAR EL

5.   EST E EQUIPO  NO DEBE S ER  USADO CUANDO NO HAY QUIEN

6 .    L AS   DI SPOSICIONES SOB RE EL  SERVICIO DE DRENAJE

7 .  L AS DISPO SI CIONES O  CONEXIO NES DE SUMINIST RO

     DE F LUIDO  Y AIRE DEBEN CERRARS E SIEMPRE ANTES

    O PURGA  NO  EST AN RESTRI NGIDAS UNICAM ENT E AL FL UJO

    SOBRECAL EN TAM IENT O ACCIDENT AL O EL  DANO AL

EST A ADVERTENCIA O  SENAL NO  DEBE QUIT ARSE

    TRABAJO  EN  LOS COM PONENTES E LECTRI COS.

    CO RRECTO  DEL F L UIDO.

     DE DESCONECT AR  O SERVIR EL  EQUIPO.

     O T APARSE  MIENT RA S  SE  USA EL  EQUIPO.

Q UE CORRESPONDE A  EST E EQUIPO.

    LO  ATI ENDA.

    PERSONAL Q UE  ATEINDE EL  EQUIPO.

PART  NO.  52 2-0 020 5-01

O F T HIS  EQ UIPMENT.

B URNS AND  PERSONAL  INJURY.

P RECAUT IONS ARE T HE SOLE  RESPONSIB ILIT Y OF  T HE  USER

W HI CH M AY  BE EXT REMEL Y  HOT  AND COULD CAUSE SERIOUS

T HIS EQUIPM ENT CO NTAI NS F LUID,  PIPING  AND  CONNECTIO NS

R ECO GNIT ION  OF  AND COM PLIANCE W IT H TH E  FOLL OWING

  EST E  EQUIPO CO NT IENE  F LUIDO ,  T UB ERI A  Y CONEXIONES QUE

CONOC IMI ENT O  Y CUMP LIM IENTO  CON L AS SIG UIENTES PRECAU-
CIONES  SO N LA RESPONSABIL IDA D EXCL USIVA DEL USUARIO DE

1 .  EL  EQUIPO DEBE  EST AR CONECT ADO  A T IERRA   EN  FORM A

PRECAUCION

PUEDEN ESTAR  PEL IGROSAM ENT E CALIENT ES!

EST E E QUIPO .

DEBI DA.

27 1/8"

26 1/16"

21 7/16"

2 3/4"

11 3/4"

6 7/16"

15 1/8"

2 3/4"

IN LEAKS OR DAMAGE TO UNIT.

NOTICE

ALWAYS USE A BACK−UP WRENCH

TO SUPPORT UNIT PIPING WHEN

MAKING PIPING CONNECTIONS.

FAILURE TO DO SO MAY RESULT

PROCESS WATER IN

COOLING WATER IN

COOLING WATER OUT

1 15/16"

3 9/16"

PROCESS WATER VENT

TO PROCESS

FROM PROCESS

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for Royal 230

Page 1: ...tilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock...

Page 2: ...er Temperature Control Units Important Read Carefully Before Attempting to Install or Operate Equipment Part No 682 88105 00 Revision G Bulletin No SC1 610 7 Artisan Technology Group Quality Instrumen...

Page 3: ...__________ ________________ Sterling Sterlco is committed to a continuing program of product improvement Specifications appearance and dimensions described in this manual are subject to change without...

Page 4: ...talled Pressurized hot water leaks can cause serious injury Wear SAFETY GLASSES and WORK GLOVES Use care when LOADING UNLOADING RIGGING or MOVING this equipment Operate this equipment within design sp...

Page 5: ...ions 17 3 5 Piping Considerations for High Mobility Installations 18 3 6 Process Water Considerations 18 3 7 Making Process Water Connections 19 3 8 Making Cooling Water Connections 20 3 9 Making Syst...

Page 6: ...Maintenance 39 6 3 Restoring the Controller to Factory Setup 41 6 4 Electrical Connections 41 6 5 Safety Devices 42 6 6 Cleaning and Storage 44 7 Troubleshooting 45 I Index 48 Artisan Technology Group...

Page 7: ...restrictions within the mold The recirculation combined with the large immersion heater and cooling capability gives fast and accurate response to bring the water up to temperature or to changes in t...

Page 8: ...ion and maintenance instructions for the Royal Series water temperature control unit Model numbers are listed on the serial tag A model number followed by Q indicates a specially constructed unit and...

Page 9: ...utomatic vent sequence 3 76 mm casters Operating range of 0 F to 250 F 17 C to 121 C Three 3 year parts and labor warranty at the factory five 5 year controller warranty and limited lifetime warranty...

Page 10: ...d purge Y strainer Hammer arrestor water hammer shock stop Remote start stop control Rubber feet available in lieu of casters Non ferrous brass construction Slow close cooling solenoid valves availabl...

Page 11: ...1 8 2 3 4 11 3 4 2 3 4 6 7 16 IN LEAKS OR DAMAGE TO UNIT FAILURE TO DO SO MAY RESULT MAKING PIPING CONNECTIONS TO SUPPORT UNIT PIPING WHEN ALWAYS USE A BACK UP WRENCH NOTICE COOLING WATER IN COOLING W...

Page 12: ...54 2 55 379 2 48 122 13 33 28 71 1 270 123 Figure 3 Royal Series Unit Full Load Amps Model Full load amps at 460 volts hp kW 9 kW heater 12 kW heater 18 kW heater 24 kW heater 36 kW heater 48 kW heate...

Page 13: ...s of the Carrier the responsibility of the Shipper ends at the time and place of shipment Notify the transportation company s local agent if you discover damage Hold the damaged goods and packing mate...

Page 14: ...ntainer and packing material to see if you missed any smaller items during unpacking Determine that the item was not inadvertently taken from the area before you checked in the shipment Notify Sterlin...

Page 15: ...m the side slip two lifting straps between the skid and temperature control unit Spread the straps from the center line so it is balanced Loop the straps over a fork truck fork Lift slowly and only hi...

Page 16: ...Royal Series Water Temperature Control Units Page 15 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 17: ...it has an antifreeze mixture circulated inside Provide a minimum of twelve inches 12 or about 30 cm clearance on all sides of the cabinet to allow circulation of cooling air Locate the unit as close t...

Page 18: ...tion that can be caused by the water flashing to steam To avoid damage to the pump or other components make sure that maximum supply pressure does not exceed 55 psig 379 2 kPa 3 79 bars Keep restricti...

Page 19: ...t use quick disconnects with check valves unless absolutely necessary CAUTION Non relieving quick connect fittings or check valves on the water supply must have a pressure relief piped to the drain F...

Page 20: ...is a separate supply for the process and cooling make the following connections Connect the PROCESS WATER SUPPLY hookup to the water source for the process Connect the PROCESS WATER VENT hookup to re...

Page 21: ...TION If a non relieving device such as a regulator ball valve or check valve is installed on the WATER IN line you MUST install an expansion tank of at least gallon about 2 liters capacity Failure to...

Page 22: ...RE RELIEF The pressure relief valve located at the back of the unit is pre piped to approximately four inches 4 or 10 cm above the floor This piping reduces the chance of scalding nearby personnel if...

Page 23: ...Page 22 Royal Series Water Temperature Control Units Figure 4 Typical Piping Schematic M Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 24: ...113 6 lpm 0 0 psi 0 0 kPa 1 00 hp 0 75 kW 13 1 amps 35 0 gpm 132 5 lpm 1 0 psi 6 9 kPa 2 00 hp 1 50 kW 14 7 amps 50 0 gpm 189 3 lpm 1 5 psi 10 3 kPa 3 00 hp 2 24 kW 16 1 amps 60 0 gpm 227 1 lpm 2 0 ps...

Page 25: ...ical connections and disconnect and lock out electricity using OSHA 29CFR 1910 147 standards when you need a service call Check serial tag voltage and amperage requirements and make sure your electric...

Page 26: ...time delay fuses sized according to your electrical code Make sure that all electrical connections are tight Important 1 Electrical connections must comply with all applicable electrical codes 2 The t...

Page 27: ...l Units Figure 7 Typical Electrical Wiring Schematic Please refer to the electrical wiring diagrams supplied with your unit s Customer Information Packet Artisan Technology Group Quality Instrumentati...

Page 28: ...ts down heater outputs The unit continues to pump water through the system to prevent heater damage Sterling recommends that you install an audible or visual alarm to the terminals provided Factory in...

Page 29: ...erate Heaters The specially designed 9 kW three phase low watt density electrical immersion heater heats the water and the controller regulates the temperature The standard heater has an incolloy shea...

Page 30: ...al Shock waves from fast operating solenoid valves may damage some process systems For these applications a welded metal bellows type shock stop with a pre charged and sealed nitrogen blanket can be i...

Page 31: ...s The pump motor and the immersion heater operate on three phase 50 60 cycle nominal voltages with the control circuit operating at 115V single phase The control circuit voltage is provided by a singl...

Page 32: ...ff the shelf PID controller Please refer to your enclosed controller manual for a detailed description of the operation of the controller 4 3 Operating the Unit with the Controller M2B Start Up 1 Turn...

Page 33: ...n its process value allow your process to reach the set point temperature Then Autotune the control by pressing key Shut Down 1 Push STOP button 2 Turn disconnect switch to OFF position 4 4 Communicat...

Page 34: ...connections must conform to all applicable codes Make sure that a qualified electrician checks all electrical connections The safety thermostat is preset at the factory to 250 F or 300 F 121 C or 149...

Page 35: ...r process systems Press and hold the VENT button to force the cooling vent valve open and eliminate air trapped in the process piping in larger process systems The controller is OFF and the Vent Cycle...

Page 36: ...g The START STOP and VENT buttons and the temperature controller buttons are all that is required to operate this unit After you complete all connections turn the water supply ON then turn control pow...

Page 37: ...troller monitors the TO PROCESS RTD probe cycling open the cooling vent valve to discharge warm water or energizing the immersion heater to maintain the process set temperature 5 5 Checking Motor Rota...

Page 38: ...Royal Series Water Temperature Control Units Page 37 Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 39: ...ections must be done by a qualified electrician WARNING Disconnect all power to the unit let the unit cool down and turn off the water prior to any servicing Failure to do so can result in SERIOUS INJ...

Page 40: ...o tighten the pump bolts to stop a leaking condition Pump seal surfaces can separate slightly because of rough handling or from vibration during transit This could cause a leak at the pump seal when t...

Page 41: ...th bearing surface for the cup seal Should your casting show signs of erosion in this area the casting needs to be replaced The replacement cost of the casting is very modest compared to the down time...

Page 42: ...e is disassembled Rebuild kits are available from the Sterling Parts Department 6 3 Restoring the Controller to Factory Setup If the preset parameters on the controller have been tampered with and it...

Page 43: ...for operation Pressure Switch With the unit running program a set point of 30 F 1 C Allow the process temperature to drop under 100 F 38 C When the process temperature reaches that point turn off the...

Page 44: ...a small flat blade screwdriver carefully remove the plug at the top of the switch Figure 9 Pressure Switch Side View and Top View Under the plug is a Phillips head adjusting screw Turn the screw count...

Page 45: ...t from the terminal strip Protect the stripped lead to prevent short circuits Close the enclosure reconnect main power and push the START button The heater should not turn on and the Over Temperature...

Page 46: ...g in reverse Verify proper rotation If not clockwise reverse any two incoming power leads Foreign matter in the system Clean the system Low pump pressure System has minimal back pressure and is operat...

Page 47: ...ty solenoid valve Test solenoid valve by pressing VENT button and listen for valve operation Replace if faulty Controller Cool output relay open Replace output relay Solenoid valve is not operating bu...

Page 48: ...sion heater elements dirty Remove heater and clean elements Check heater tank for scorched discolored paint Check resistance on all three 3 legs of the heater with an ohm meter Replace heater as requi...

Page 49: ...ive maintenance 38 40 Draining 37 Electrical connections 40 Heaters 40 Motor overload 41 Periodic checks 38 Pressure switch 41 Preventive maintenance 37 Pumps and seals 38 Safety devices 41 40 43 Safe...

Page 50: ...free 8am 5pm CST 800 233 4819 or call 262 641 8610 Emergencies after 5pm CST call 847 439 5655 We have a qualified service department ready to help Service contracts are available for most products S...

Page 51: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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