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  6.  Check blocked vent (spill) switch and  

    reset. See venting.

  7.  Replace gas valve.

  8.  Check thermostat and replace if  

    defective.

  9.  Be sure 115 volts is supplied to the  

    transformer primary, then check for   

    24 volts at secondary terminal before  

    replacing.

  10. Check and tighten all wiring connec- 

    tions per diagrams.

  11. Replace, if necessary. Also see W, X  

    & Y symptoms.

 

1.  Refer to "Installation, Venting".

 

1.  Relocate thermostat away from drafts.

  2.  Replace thermostat.

  3.  Check wiring per diagrams.

  4.  Check operation at valve. Look for  

    short (such as staples piercing  

    thermostat wiring), and correct.

  5.  Replace gas valve.

  6.  Refer to "Operation".

 

1.  Tighten all electrical connections.

  2.  Adjust thermostat heat anticipator for  

    longer cycles. Refer to "Operation".

  3.  Check for proper air supply across 

    heat exchanger.

  4.  Relocate thermostat. (Do not mount  

    thermostat on unit).

  5.  Eliminate drafts. Refer to Installation.

  6.  Replace ignitor.

  7.  Check for proper air supply across 

    heat exchanger.

  8.  Jumper limit switch terminals 1 and 2.  

    If burner operates normally, replace  

    switch.

 

1.  Replace or tighten.

  2.  Clean fan wheel.

  3.  Replace vibration isolators.

  4.  Oil bearings on fan motor. (Refer to 

     label on motor).

 

1.  Open all manual gas valves.

  2.  Increase size of pilot ß ame. Refer to  

    "Operation".

  3.  Purge air from gas supply.

  4.  Follow lighting instruction label  

    adjacent to gas valve.

  5.  Remove pilot oriÞ ce. Clean with  

    compressed air or solvent. (Do not  

    ream).

  6.  Refer to "Operation".

  7.  Determine and correct cause of  

    overheat condition. Replace E.C.O. device.

  8.  Clean and tighten push-on-connections  

    in E.C.O. circuit.

Troubleshooting Guide

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

19

  6.  Tripped block vent (spill) switch.

  7.  Defective gas valve.

  8.  Defective thermostat

  9.  Defective transformer.

 10.  Loose wiring.

 11.  Defective ignition control.

 

1.  Improper venting.

 

1.  Poor thermostat location.

  2.  Defective thermostat

  3.  Improper thermostat or transformer  

 

    wiring at gas valve.

  4.  Short circuit.

  5.  Defective or sticking gas valve.

  6.  Excessive gas supply pressure.

 

1.  Loose electrical connections at gas  

 

    valve or thermostat.

  2.  Excessive thermostat heat anticipator.

  3.  Unit cycling on high limit.

  4.  Poor thermostat location.

  5.  Draft on Pilot.

  6.  Defective ignitor control (if applicable).

  7.  Unit cycling on high limit.

  8.  Defective high limit switch.

 

1.  Fan blades loose.

  2.  Fan blades dirty.

  3.  Vibration isolators deteriorated.

  4.  Bearings are dry.

 

1.  Main gas off.

  2.  Pilot adjustment screw turned too low    

    on combination/automatic main gas    

    valve.

  3.  Air in gas line.

  4.  Incorrect lighting procedure.

  5.  Dirt in pilot oriÞ ce.

  6.  Extremely high or low gas pressure.

  7.  Open E.C.O. device (if applicable).

  8.  Faulty connection in E.C.O. circuit (if    

    applicable).

 

J.  Condensation of water vapor.

 

K.  Burner won't turn off.

 

L.  Rapid burner cycling.

 

M.  Noisy

 

N.  Pilot will not light or will not      

    stay lit.

Summary of Contents for M)

Page 1: ...nspect and correct any problems that may be found Install operate and maintain unit in accordance with manufacturer s instructions to avoid exposure to fuel substances or substances from incomplete co...

Page 2: ...intenance which are important to equipment but not related to personal injury hazards International as providing a minimum of 80 thermal efficiency and approved for use in California when equipped wit...

Page 3: ...a all external wiring must conform to the Canadian Electric Code Part 1 CSA Standard C22 1 All wiring should be done and checked by a qualified electrician using copper wire only All gas connections s...

Page 4: ...1 4 38 1 4 702 702 702 702 826 826 914 914 914 972 972 959 972 972 E Hanging Distance Width 8 5 8 8 5 8 14 1 8 14 1 8 14 3 4 17 1 2 17 1 2 20 1 4 23 25 1 2 28 1 4 33 3 4 39 1 4 44 3 4 219 219 359 359...

Page 5: ...edition of NFPA No 88B Repair Garages In parking structures unit heaters must be installed so that the burner flames are located a minimum of 18 inches 457mm above the floor or protected by a partiti...

Page 6: ...t Heater shall be located with respect to building construction and other equipment so as to permit access to the Unit Heater Clearance between walls and the vertical sides of the Unit Heater shall be...

Page 7: ...a shut off valve to isolate the unit while conducting gas pressure leak tests These valves may not be completely shut off exposing the unit gas valve to excessive pressure and damage Table 3 Gas Pipe...

Page 8: ...The manual main shutoff valve must be located external to the jacket See gure 5 8 Make certain that all connections have been adequately doped and tightened Do not overtighten the inlet gas piping in...

Page 9: ...223 1 or applicable provisions of local building codes See below for Canadian Installations CARBON MONOXIDE Your venting system must not be block by any snow snow drifts or any foreign matter Inspect...

Page 10: ...NNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING Failure to disconnect power before servicing can cause severe personal injury or death Standard units are shipped for use on 115...

Page 11: ...o the OFF position 2 Turn off the electricity 3 To relight follow the START UP instructions above EXPLANATION OF CONTROLS see Figure 8 1 The unit heater is equipped with a combination gas control valv...

Page 12: ...ri ce 6 Transformer Junction Box 7 Pliot Tubing 9 High Limit Switch 9A E C O Not Shown White Rodgers Valve Only 10 Pilot Burner Assembly 11 Blocked Vent Spill Switch Honeywell Standing Pilot Gas Valve...

Page 13: ...ONAL INTERMITTENT SPARK PILOT IGNITION 13 EXPLANATION OF CONTROLS see Figure 9 1 The unit heater is equipped with a dual automatic gas valve and electric ignition device separate from the gas valve on...

Page 14: ...mit 14 Blocked Vent Spill Switch This safety device is located on the rear header plate of the heat exchanger air inlet side This safety device is located in the upper right corner of the right jacket...

Page 15: ...Adjustment of the pressure regulator is not normally necessary since it is preset at the factory However eld adjustment may be made as follows a Attach manometer at pressure tap plug adjacent to the c...

Page 16: ...o 4 drops of electric motor oil as follows a Light Duty After 3 years or 25 000 hours of operation b Average Duty Annually after 3 years or 8 000 hours of operation c Heavy Duty Annually after 1 year...

Page 17: ...L SWITCH LOCATION Figure 12 Components Parts P 14 115 1 60 MOTOR P 15 FAN GUARD P 16 FAN BLADE P 17 HARDWARE 225 400 unit sizes only require a baf e Figure 13 Figure 14 Internal Furnace Components Bur...

Page 18: ...er 2 Reduce pilot gas Refer to Operation 3 Replace ori ce 4 Reset manifold pressure Refer to Operation Replace regulator section of combination gas valve or complete valve or Check with local gas supp...

Page 19: ...ruction label adjacent to gas valve 5 Remove pilot ori ce Clean with compressed air or solvent Do not ream 6 Refer to Operation 7 Determine and correct cause of overheat condition Replace E C O device...

Page 20: ...e thermostat 4 There should be NO ducts attached to the front of this heater Check air movement through heat exchanger Check voltage to fan motor Clean fan blade and heat exchanger and oil fan motor 1...

Page 21: ...rk is applic able Y Pilot lights Main valve does not energize Spark units only Z Hi Limit switch tripping 1 Refer to Operation 2 Check motor voltage with fan running Should be 115 volts AC 3 Refer to...

Page 22: ...tructions or has been altered or modi ed in any way b to any expenses including labor or material incurred during removal or reinstallation of the defective Product or parts thereof c to any damage du...

Page 23: ...nderstand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Check damper linkages for tightn...

Page 24: ......

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