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LEAK TESTING

 
GENERAL 

Although all gas connections on the grill are leak 
tested at the factory prior to shipment, a complete 
gas tightness check must be performed at the 
installation site due to possible mishandling in 
shipment, or excessive pressure unknowingly being  
applied to the unit. Periodically check the whole 
system for leaks following the procedures listed 
below. If the smell of gas is detected at anytime you 
should immediately check the entire system for 
leaks. 

 
 
 
BEFORE TESTING

 

Make sure that all packing material is removed from 
the grill including the burner tie-down straps. 
 

DO NOT SMOKE WHILE LEAK TESTING. 
 
NEVER LEAK TEST WITH AN OPEN FLAME. 

 
Make a soap solution of one part liquid detergent 
and one part water. You will need a spray bottle, 
brush, or rag to apply the solution to the fittings. For 
the initial leak test, make sure the L.P. cylinder is 
full. 
 

TO TEST 

Make sure all control valves are in the “OFF” 
position. Turn the gas supply on. Check all 
connections from the L.P. cylinder up to and 
including the connection to the manifold pipe 
assembly (the pipe that goes to the burners). Soap 
bubbles will appear where a leak is present. If a 
leak is present, immediately turn off the gas supply, 
tighten any leaking fittings, turn gas on, and 
recheck. Should the gas continue to leak from any 
or all of the fittings, turn off the gas supply, and 
contact our customer service 
 
 
 

Only those parts recommended by the 
manufacturer should be used on the grill. 
Substitution will void the warranty. Do not use the 
grill until all connections have been checked and do 
not leak. 
 

Gas flow check: 

Each grill burner is tested and adjusted at the 
factory prior to shipment; however, variations in the 
local gas supply may make it necessary to adjust 
the burners. The flames of the burners should be 
visually checked. 
 
Flames should be blue and stable with no yellow 
tips, excessive noise or lifting. If any of these 
conditions exist, check to see if the air shutter or 
burner ports are blocked by dirt, debris, spider 
webs, etc. If you have any questions regarding 
flame stability, please call customer service 
 

ALWAYS CHECK FOR LEAKS AFTER EVERY 
L.P. TANK CHANGE 

 

Check all gas supply fittings for leaks before 
each use. It is handy to keep a spray bottle of 
soapy water near the shut-off valve of the gas 
supply line. Spray all the fittings. Bubbles 
indicate leaks. 
 
Disconnected L.P. cylinders must have 
threaded valve plugs tightly installed, and must 
not be stored in a building, garage or any other 
enclosed area. 
 
The gas must be turned off at the supply 
cylinder when the unit is not in use. 
 
If the appliance is stored indoors the cylinder 
must be disconnected and removed from the 
appliance. Cylinders must be stored outdoors in 
a well-ventilated area out of the reach of 
children. 

 

 

INSTALLER FINAL CHECK 

 

ˆ

  Specified clearance maintained 24” from 

combustibles. 

ˆ

  All internal packaging removed. 

ˆ

  Knobs turn freely. 

ˆ

  Burners are tight and sitting properly on orifices. 

ˆ

  Pressure regulator connected and set for 11.2” 

W.C. L.P. gas. Gas connections to grill using 
hose & regulator assembly provided (pre-set for 
11.0” water column). 

ˆ

  Unit tested and free of leaks. 

ˆ

  User informed of gas supply shut off valve 

location. 

 

USER, PLEASE RETAIN THESE INSTRUCTIONS 

FOR FUTURE REFERENCE. 

 
 

 

12

Summary of Contents for 720-0016-LP

Page 1: ... Element for Outdoor Entertainment Stainless Steel Gas Grill USE AND CARE GUIDE MODEL NO 720 0016 LP Sterling Forge SKU SF2405 CUSTOMER SERVICE www sterlingforgegrills com Fo rge St er l i ng FOR OUTDOOR USE ONLY ...

Page 2: ... of enjoyment Note This appliance is NOT intended to be installed in or on recreational vehicles or boats PLEASE RETAIN THIS MANUAL FOR FUTURE TABLE OF CONTENTS SECTION ONE Importance 1 Precautions 2 3 Placement of the grill 4 SECTION TWO Assembly Instructions 5 10 SECTION THREE Gas Hook up 11 Leak Testing 12 Installer Final Check 12 13 SECTION FOUR Operating Instruction 13 Lighting Instructions 1...

Page 3: ...lid 4 If odor continues immediately call you gas supplier or your fire department FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance 1 ...

Page 4: ... before using your grill to reduce the risk of fire burn hazard or other injury Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS BEING USED NEVER ALLOW THEM TO SIT STAND OR PLAY ON OR AROUND THE GRILL AT ANY TIME D...

Page 5: ...controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill for cooking excessively fatty meats or products which promote flare ups Do not operate the grill under unprotected combustible construction Use only in w...

Page 6: ...ermining a suitable location take into account concerns such as exposure to wind proximity to traffic paths and keeping any gas supply lines as short as possible Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas without an approved ventilation system During heavy use the grill will produce a lot of smoke Lock the...

Page 7: ...SHELVES ASSEMBLY Remove side panels and casters from the carton Secure two casters to side panel and secure two casters with brake to side panel together Assemble bottom panel to side panels with screws as shown in figure below 5 ...

Page 8: ...panel are already aligned with holes in the back panel tighten the screws on back panel of the grill as shown in figure below Align the rods that are used to do fix door and doorframe with the holes then put the doorframe on the top of door see figure below 6 ...

Page 9: ...ASSEMBLY INSTRUCTIONS Assemble the doorframe and spice tray as shown in figure below Remove the upper portion of grill from carton Place the upper portion of grill on to the cart Fo rge St er l i ng 7 ...

Page 10: ...el see the figure below Loosen the side shelf screw don t need to take them off Align with the holes in the side shelf then tighten the screws on side panels of the grill Align handles with the holes in the door then use screws to install it as shown in figure below For ge St er l i ng For ge t erl i ng S 8 ...

Page 11: ...e are already screwed into the handles see figure below Remove the screws from side shelf handle align with the holes in the side shelf and tight up the screw Hang up the utensil hooks on left side shelf as shown in figure below t erl i ng Forge S t er l i ng S For ge 9 ...

Page 12: ...ed to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match using the chain match holder shown in the figure or lighter through the cooking grids to the burner Press the control knob and rotate left to the HI setting continue to press the knob until the burner ignites Burner...

Page 13: ...protect the cylinder valve Manifold pressure operating 10 water column W C non operating 11 2 water column W C L P GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head CONNECTION Your grill is equipped with gas supply orifices for use only with liquid propane gas It is also equip...

Page 14: ...until all connections have been checked and do not leak Gas flow check Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply may make it necessary to adjust the burners The flames of the burners should be visually checked Flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist ch...

Page 15: ... closed during the appliance preheat period 5 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between HI and LO NOTE The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot...

Page 16: ...lift away from the burner it indicates too much air TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit If you ve just attempted to light the burner with the igniter allow 5 minutes for any accumulated gas to dissipate Keep your face and hands as far away from the grill as possible Insert a lit extended match or lighter through the cooking ...

Page 17: ...LIGHTING ILLUSTRATIONS Main Burner Lighting Illustration 1 Make sure the lid is open 2 Push and turn one of main burner knob to HI position 3 After the burner is lit adjust the knob as desired 15 ...

Page 18: ...grill is allowed to cool before cleaning cleaning will be more difficult ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE OFF POSITION MAKE SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL GRILL BURNERS Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often yo...

Page 19: ...9 SF2405 08 SF2405 20 SF2405 10 SF2405 21 SF AC 09 SF2405 11 SF2405 12 SF AC 08 SF2405 19 SF2405 18 SF2405 17 SF AC 10 SF2405 14 SF2405 15 SF2405 13 SF AC 04 SF2405 04 SF2405 16 SF2405 22 SF AC 11 SF2405 23 SF2405 25 SF AC 01 S Forge t erl i ng SF2405 02 SF AC 03 SF2405 03 SF2405 24 SF2405 01 SF AC 02 ...

Page 20: ...4 Spice Tray 1 SF AC 08 Push Bar 1 SF2405 15 Left Front Door 1 SF AC 09 Utensil Hook 4 SF2405 16 Right Front Door 1 SF AC 10 Door Handle 2 SF2405 17 Magnet 1 SF AC 11 Flame Tamer 3 SF2405 18 Cart Frame 1 SF AC 12 Lighting Rod 1 SF2405 19 3 Caster With Brake 2 SF2405 01 Lid Front 1 SF2405 20 Back Panel Cart 1 SF2405 02 Handle Assembly Lid 1 SF2405 21 Right Side Shelf 1 SF2405 03 Bowl Assembly 1 SF2...

Page 21: ...owing checklist before contacting your dealer for service You may save the cost of a service call CHECK LIST PROBLEMS WHAT TO DO Grill won t light when the control knob is rotated Check to see if LP tank is empty Clean wire s and or electrode by rubbing with alcohol and clean swab Wipe with dry cloth Make sure the wire is connected to electrode assembly Do other burners on the unit operate Check t...

Page 22: ... meat is turned several times Turn the meat just after the juices begin to bubble to the surface Trim any excess fat from the meat before cooking To prevent steaks or chops from curling during cooking slit the fat around the edges at 2 inch intervals DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING GRILL COOKING CHART FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCTIONS AND TIP...

Page 23: ... remaining fat at 2 inch intervals Grill turning once 1 1 2 inch High 11 to 18 minutes Medium 1 inch Medium to 12 to 22 minutes 1 1 2 inch High 16 to 27 minutes Well done 1 inch Medium 18 to 30 minutes 1 1 2 inches Medium 16 to 35 minutes Lamb Chops Steaks Rare 1 inch High 10 to 15 minutes Remove excess fat from edge Slash remaining fat at 2 inch intervals Grill turning once 1 1 2 inch High 14 to ...

Page 24: ...ours Place skin side up Grill turning and brushing frequently with melted butter margarine oil or marinade Halved or Medium 40 to 60 minutes Quartered well done Breasts well done Medium 30 to 45 minutes FOOD WEIGHT OR THICKNESS FLAME SIZE APPROXIMATE TIME SPECIAL INSTRUCTIONS AND TIPS FISH AND SEAFOOD Steaks Grill turning once Brush withmelted butter margarine or oil to keep moist Halibut 3 4 to 1...

Page 25: ...e melted Dash ground cumin Dash ground coriander About hour before cooking turn the butter on for grill Place each corn on a heavy duty foil In a bowl combine remaining ingredients Mix well Brush 1 1 2 tsp Butter mixture over each ear Close foil and fold up ends to seal Place on grill Cook turning packets occasionally 10 to 12 minutes or until cooked through TANGY SEAFOOD KABOBS 1 lb Large shrimp ...

Page 26: ...off the skin and chop eggplant finely Add all the seasonings Chill thoroughly and serve on toast CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c plain nonfat yogurt c lemon juice 2 tsp salt tsp cayenne tsp black pepper tsp crushed garlic tsp grated ginger 1 tbs corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the refrigerator Drain...

Page 27: ... is limited to repair or replacement This warranty does not cover normal wear of parts damage resulting from any of the following negligent use or misuse of the product use on improper fuel gas supply use contrary to operating instructions or alteration by any person other than our factory service center The warranty period is not extended by such repair or replacement Product repair as provided u...

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