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Steris Basil 9502, Operator'S Manual

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3-1

Component Identification

Operator Manual

920017-148

3.1 General

COMPONENT IDENTIFICATION

3

Figure 3-1. Basil

®

 9502 Cage and Rack Washer (Typical)

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

Drying

Option

Exhaust

Fan

Damper

Side

Tanks

Flowmeters

Cool Down

Tank

Vertical Self-

Cleaning

Filter

Secondary

Electrical

Box

EMERGENCY

STOP

Pushbutton

Printer

Indicator

Lights

Control

Panel

Lock /

Unlock/Init

Switch

Electrical

Supply Box

MAIN MECHANICAL  CORE

(Always on left when facing

service side)

SECONDARY

MECHANICAL

CORE

Main Electrical Box

Ref: # 920-501-294

Identification

Nameplate

LOAD SIDE

UNLOAD SIDE

IMPORTANT:

 A listing of the 

Safety Precautions to be observed when operating

and servicing this equipment can be found in Section 1 of this manual. Do not
operate or service the equipment until you have become familiar with this
information.

Become familiar with the location and function of all major components and
controls, as well as their function before operating this unit (see Figure 3-1).

Summary of Contents for Basil 9502

Page 1: ...OPERATOR MANUAL BASIL 9502 Cage and Rack Washer 2004 06 29 P920017 148 ...

Page 2: ...y couldadverselyaffectwashingefficacy could violate national state and local regulations and could jeopardize your insurancecoverage Tohelpassureoperatorsareadequatelytrainedinthesafeuseoftheequipment STERISrecommends all personnel who operate or maintain the equipment are trained in its operation and in its safe use personnel working with toxic chemicals and vapors if applicable have comprehensiv...

Page 3: ...seinthisequipment ASTERIS representative will gladly review these with you See inside back cover for contact information This Basil 9502 Cage and Rack Washer complies with the following standards UnderwritersLaboratories UL Standard61010A 1 CanadianStandardsAssociation CSA Standard CAN CSA C22 2 No 1010 1 Governing Directive for the Affixing of the CE Mark MachineryDirective 98 37 CE ConformitytoO...

Page 4: ...al Additives 2 4 3 COMPONENT IDENTIFICATION 3 1 3 1 General 3 1 3 2 Control Location 3 2 3 2 1 LOCK UNLOCK INIT Key Switch 3 2 3 2 2 POWER OFF STANDBY Switch 3 2 3 3 Load Side Main Control Panel 3 3 3 3 1 Display Screen 3 3 3 3 2 Touch Pads 3 3 3 3 3 Printer 3 4 3 4 Unload Side Remote Control Panel 3 8 3 5 Emergency Safety Features 3 8 3 5 1 Photoelectric Sensors 3 8 3 5 2 Emergency Exit Safety Do...

Page 5: ...Values Mode 5 3 5 2 1 Sequence of Display Screens 5 3 5 2 2 How to Modify a Cycle 5 3 5 3 Review Cycle Values 5 12 6 ROUTINE MAINTENANCE 6 1 6 1 Preventive Maintenance Schedule 6 1 6 2 Cleaning Procedures 6 3 6 2 1 Daily Cleaning 6 3 6 2 2 Weekly Cleaning 6 5 6 2 3 Horizontal Spray Headers and Spray Jets 6 7 6 2 4 Central Header Manifold Option 6 7 6 2 5 Rotary Spray Arms on Bottle Washing Cart Op...

Page 6: ...ge Contact STERIS regarding service options Regularly scheduled preventive maintenance in addition to the faithful performance of the minor maintenance described within this manual is required for safe and reliable operation of this equipment Contact STERIS to schedulepreventivemaintenance To open doors from inside wash chamber pull EMERGENCY STOP cables Washer operation will automatically stop Th...

Page 7: ...for amount of chemical to be used Detergents are caustic and can cause adverse effects to exposed tissues Do not get in eyes on skin or attempt to swallow Read and follow the precautions and instructions on the detergent label and in the Material Safety Data Sheet MSDS prior to handling detergent containers or servicing the detergent injection pumps and lines Wear appropriate Personal Protective E...

Page 8: ...osing Remove all cellulose type bedding from cages and pans before processing Cellulose bedding can clog filters and piping Usenon abrasivecleanerswhencleaningunit Followdirectionsoncontainersandrubinaback and forthmotion in same direction as surface grain Abrasive cleaners will damage stainless steel Cleaners rubbed in a circular motionorappliedwithawirebrushorsteelwoolondoorandchamberassembliesc...

Page 9: ...efer to Manual for Further Instructions Warning Do Not Step Here Fork Lift Place Forks of The Fork Lift Here Safety Exit Push Here in Case of an Emergency Rotation Direction of the Rotating Device Load Delimitation Do Not Place Load Over These Marks Factory Adjustment Do Not Adjust Unlock and Energize Unit Lock and De Energize Unit Initialize Reset Unit 1 1 Symbols on Unit ...

Page 10: ...mbol Definition MODEL Model Number of the Unit S N Serial Number of the Unit kVA Kilovolt Ampere V__ Volt Number of Phase 3 or 1 blank AlternateCurrent A Ampere YEAR Year of Manufacture of the Unit Hz Hertz Frequency of the Unit WIRE Number of Wires in the Electrical Cable GroundNotIncluded ...

Page 11: ...tective ground conductor is required Class 1 Equipment Installation Category is Overvoltage II RefertoUncrating InstallationManual P920017 147 forproperconnection IMPORTANT Customerresponsibleforcompliancewithapplicablecodesand regulations The maximum currents and power consumptions for units with or without drying are kW A 380 400 415V 18 6 26 480 V 28 3 34 EquivalentSoundPressureLevelatworkstati...

Page 12: ...ancewithlocaloccupationalhealth and safety regulations as well as electric codes Disconnect switches must bear the identification of the equipment to which they are connected NOTE Ifunitisinstallednexttootherequipment shutoffvalvesanddisconnect switches should be located so that service can be shut off to one piece of equipment at a time Washer positioned as shown on Equipment Drawing and with req...

Page 13: ...resent dryingconnectionsbetweenwasher main mechanicalcore andsecondarymechanicalcoreareasspecifiedinSection 3ofUncrating InstallationInstructions P920017 147 IfFloorRampaccessoryispresent floorrampiscorrectlyattachedtowasher asspecifiedinSection3ofUncrating InstallationInstructions P920017 147 If Service Side Access Panels accessory is present service side access panelsarecorrectlyattachedtowasher...

Page 14: ...age materials LIQUID DESCALER LIQUID SCALE REMOVER for removing scale and other hard water deposits For use in animal care centers NOTE Certain products may not be available in your area Contact STERIS for availability of these products and for ordering information IMPORTANT STERISdoesnotpromote recommend orendorsetheuseofany other type of chemical additives in the processing of articles in the Ba...

Page 15: ...ical Supply Box MAIN MECHANICAL CORE Always on left when facing service side SECONDARY MECHANICAL CORE Main Electrical Box Ref 920 501 294 Identification Nameplate LOAD SIDE UNLOAD SIDE IMPORTANT AlistingoftheSafetyPrecautionstobeobservedwhenoperating and servicing this equipment can be found in Section 1 of this manual Do not operate or service the equipment until you have become familiar with th...

Page 16: ...tralpositiontounlock washer PositioningswitchtoUNLOCKenablesthewashertofunction normally INITIALIZATION Use key to turn selector to the right to reset washer normal operation after Emergency Stop Cables or Emergency Stop Button were activated after a power up or a power failure NOTE SelectorreturnsautomaticallyfromresettoUNLOCKpositionwhenkey is released The POWER OFF STANDBY switch located behind...

Page 17: ...es certain abnormal conditions that may occur during a cycle Cycle Status Touch Pads CYCLEMENUTouchPad Presstoviewthecyclemenus Threecyclemenus areavailable SELECT CYCLE Touch Pad Press to select one of the four cycles available from each cycle menu NOTE When a displayed cycle or treatment value is selected the correspond ing word or digit flashes REVIEW CYCLE Touch Pad Press to review treatments ...

Page 18: ...bols NOTE Alphabet includes characters for an underline and a space SAVE VALUES SVTP Touch Pad Press to store all treatment values and cyclechanges The printer located on the right side of the load end records all cycle data on 57 mm 2 1 4 inch wide single ply thermal paper See Section 6 Routine Maintenance for paper changing and paper ordering information Printer Function Switch The Printer Funct...

Page 19: ...le validation according to the cycle configuration TypicalPrintouts Figure 3 7 is an example of a typical cycle printout without cycle validation for Reliance9502CageandCartWasher Figure3 8isanexampleofaprintoutwith cycle validation Power Up When POWER OFF STANDBY switch is set to POWER the generated printout lists time and date the control was turned on model and unit number see Figure 3 9 Cycle ...

Page 20: ... CYCLE RODENTS CYCLE START 4 45 04P CYCLE DATE 99 09 24 CYCLE NUMBER 000000003 UNIT NUMBER 3600000000 TREATMENT TIME PRE WASH 4 45 27 PM 4 46 19 PM WASH 1 4 46 19 PM WATER TEMP 99 6 F 4 50 18 PM FINAL R 4 50 18 PM WATER TEMP 107 9 F 5 00 05 PM EXHAUST 5 00 05 PM 5 01 07 PM DRYING 5 01 07 PM 5 16 08 PM COMPLETED 5 16 08 PM TOTAL CYCLE 0 31 04 READY TO UNLOAD CYCLE PROGRAM REVIEW CYCLE RABBITS REVIE...

Page 21: ...51 31 PM DURATION 03 00 TEMP 185 0 F 7 00 17 PM EXHAUST 7 00 17 PM DURATION 01 00 7 01 19 PM DRYING 7 01 19 PM DURATION 15 00 TEMP 180 0F 7 16 20 PM COMPLETED 7 16 20 PM TOTAL CYCLE 0 34 25 PUMP PRESSURE SET POINTS LOW 70 PSIG HIGH 140 PSIG READY TO UNLOAD Power Up Cycle Start Cycle Performance End of Cycle Performance Summary Figure 3 10 Typical Alarm Printout CYCLE RODENTS CYCLE START 8 22 41P C...

Page 22: ...3 AllwasherfunctionsexceptPOWER OFF STANDBYandPRINT PRINT VALUES can be directed from the unload end control panel and the display screen concurrently shows the same message as displayed on the operating end control panel There is no printer on the unload end control panel See Figure 3 11 Photoelectric sensors located under Upper Service Panel are installed to detectobstructionswhendoorsareclosing...

Page 23: ... leave the wash chamber before the cycle starts Safety Delay is adjustable in Service Mode seeSection4ofMaintenanceManual P764330 842 DefaultSafetyDelayis 15 seconds 3 5 2 Emergency Exit Safety Doors 3 5 4 EMERGENCY STOP Pushbuttons 3 5 3 EMERGENCY STOP Cables WARNING PERSONAL INJURY AND OR EQUIP MENTDAMAGEHAZARD To open doors from inside wash chamber pull EMER GENCY STOP cables Washeroperationwil...

Page 24: ...on theoperator cannot start a cycle or enter into the Service mode 1 When key is turned to LOCK position display shows WASHERLOCK and printer records WASHER LOCK HH MM SS YY MM DD 2 As an additional safety measure key should be removed from switch and kept by the operator until ready to unlock the washer 3 To unlock washer insert key in LOCK UNLOCK INIT switch and turn to UNLOCK position to resume...

Page 25: ...ify debris screen in bottom of sump is clean and properly installed 5 Open printer door and verify sufficient amount of printer paper is available NOTE A colored warning stripe is visible when paper roll is near the end See Section 6 6 Printer Paper Roll Replacement if paper roll needs to be replaced 6 Put POWER OFF STANDBY switch to POWER position Display shows STERIS BASIL9502 and printer record...

Page 26: ...AL BURNAND OREYEINJURY HAZARD Always use non foaming chemicalforeffectiveclean ing and proper pump and water level control opera tion Followmanufacturer s recommendationsforamount of chemical to be used Detergents are caustic and cancauseadverseeffectsto exposedtissues Donotget in eyes on skin or attempt toswallow Readandfollow theprecautionsandinstruc tionsonthedetergentlabel and in the Material ...

Page 27: ...rs Doors will not close if any obstruction is detected in front of washer or in doorway Press STOP RESET touch pad to interrupt opening or closing of doors IMPORTANT Keepchamberdoorsclosedbetweencyclesandwhenwasheris not in use 4 3 1 Door Operation 4 3 Doors DOOR CLOSE DOOR OPEN STOP RESET WARNING PERSONAL INJURY AND OR EQUIP MENTDAMAGEHAZARD To open doors from inside washchamber pullEMER GENCY ST...

Page 28: ...ors on both the load and unload side 1 LockbuildingelectricalsupplydisconnectswitchonOFFpositionandclose unit air supply valve before opening doors manually If not when the power returns doors could close automatically 2 Wearing gloves slide fingers between doors and slowly push the doors apart NOTE If operator is inside wash chamber during a power failure it is possible to exit through the Emerge...

Page 29: ...25 short 4 10 cm bottles 4 x 6 Bottle Basket 8 oz 236 mL bottles Used to wash 24 tall 5 1 2 14 cm bottles 3 Assureallitemstobetreatedarecorrectlypositionedonaccessoryandno items stick out or hang out of the rack Washer chamber is composed of two sections The section closer to the load side iscalledthe loadchamber Thesectionclosertotheunloadsideiscalled the unload chamber Theaccessoriesmustbeinstal...

Page 30: ...Instructions RightConfiguration Unload Side Printer Control Panel LeftConfiguration Load Side REF 920 501 297 Printer Load Side Unload Side Control Panel Figure 4 1 Washer Configurations Load Chamber Unload Chamber Load Chamber Unload Chamber ...

Page 31: ... pin retaining Central Header Manifold to support 3 Alignmanifoldatthebottomoftheaccessorywiththewaterinletconnector at the bottom of the wash chamber 4 Pushuplockinghandletowardsrooflockingsupportandturnclockwiseto secure header into position 5 Roll Support out from wash chamber 6 Roll Rodent Cage Racks see Figure 4 3 along Central Spray Header Manifold inside wash chamber 4 4 3 How to Load Centr...

Page 32: ...4 8 920017 148 OperatorManual Operating Instructions Figure 4 2 Central Header Manifold and Support Support Locking Handle Safety Locking Pin Central Header Manifold Figure 4 3 Rodent Cage Rack ...

Page 33: ...tom of wash chamber is aligned with manifold on bottle washing cart Figure 4 4 Bottle Washing Cart 4 4 4 How to Load Bottle Washing Cart or Universal Cage and Pan Wash Cart Accessory Figure 4 5 Universal Cage and Pan Wash Cart CAUTION POSSIBLE EQUIPMENT DAMAGE Always position mani foldedBottleWashingCart and or Central Header Manifold over central wa terinletconnector Ifmani folded accessory is no...

Page 34: ...d delay will prevent doors from opening before it is safe to do so Operator must wait until the end of the delay before opening doors 3 If unit fails or if any abnormal condition occurs during a cycle see Section 7 Troubleshooting to identify the possible cause and corrective action 1 Once washer is properly loaded press DOOR CLOSE touch pad to close doors The first Factory set Cycle Menu appears ...

Page 35: ...inse is non recirculated NOTE Not available in PRIMATES Cycle factory set FINALRINSE Loadisrinsedwith185 F 85 C heatedwaterfromTank 2 for 2 minutes factory set NOTE RINSE phase timer will be started only when 185 F 85 C is reached VAPOREXHAUST Residualvaporisremovedfromchamberfor1 minute factory set DRYING Option Loadisdriedat180 F 82 C factoryset for10 minutes factory set Drying is non recirculat...

Page 36: ...allow load to cool before removing accessory headers Display screen returns to cycle menu Display shows RODENTS BOTTLES RABBITS PRIMATES ___ indicates flashing position IMPORTANT Whencycleiscompleted unloaddoormustbeopenedandthen closed before another cycle may be started DOOR OPEN WARNING BURNHAZARD Innersurfacesofwasherare veryhotaftercyclecomple tion Operator should wear appropriate personal pr...

Page 37: ...xt question Display shows DRAINALLTANKS CVTP YES SVTP NO 5 PressCHANGEVALUEStouchpadtoselectYESanddrainalltanks Control will automatically move to Step 9 or Press SAVE VALUES touch pad to select NO and choose which tanks to drain Display shows DRAINALKALINE CVTP YES SVTP NO 6 PressCHANGEVALUES touchpadtodrainAlkalineTank Tank1 orpress SAVE VALUES touch pad to keep tank filled Display shows DRAINRI...

Page 38: ...RDRAIN CVTP YES SVTP NO 9 Press CHANGE VALUES touch pad to select YES to refill selected tanks after draining is completed or Press SAVE VALUES touch pad to select NO and leave selected tanks empty after draining is completed 10 Washer drains selected tanks IMPORTANT At the end of a work session the washer should be completely drained SAVE VALUES CHANGE VALUES SAVE VALUES CHANGE VALUES ...

Page 39: ...eatment resumes where it was interrupted Printer records CYCLE RESUME HH MM SSXM or Press STOP RESET touch pad to abort cycle see Section 4 8 Abort Cycle Operation STOP RESET CYCLE START 4 7 Pause Cycle Operation WARNING BURNHAZARD After pressing STOP RE SET touch pad wait until water flow stops before openingdoors Hotwater steam may be sprayed through door opening if doorsareopenedtoosoon Except ...

Page 40: ... doorsfromopeningbeforeitissafe Operatormustwaituntiltheendofthedelay beforeopeningdoors 4 8 Abort Cycle Operation STOP RESET WARNING BURNHAZARD AfterpressingSTOP RESET touch pad wait until water flow stops before opening doors Hotwater steammay be sprayed through door openingifdoorsareopened too soon Innersurfacesofwasherare veryhotaftercyclecomple tion Operator should wear appropriate personal p...

Page 41: ...APOREXHAUST PLEASE WAIT IMPORTANT Unithasabuilt in60 second approximately delaytoprevent doors from opening before it is safe Operator must wait until the end of the delay before opening doors Display shows CYCLE IS PAUSED START TO CONTINUE OR alternating with CYCLE IS PAUSED PRESS STOP TO ABORT 2 PressCYCLE STARTtouchpadtoresumecycleoperationorSTOP RESET touch pad to abort cycle 3 Before operator...

Page 42: ...N TO ABORT NOTE Duringtheone minutedelaybeforeSHUTDOWNCyclestarts operator mayreturnwashertotheReadyModebypositioningPOWER OFF STANDBY switch to POWER 3 When safety delay time has elapsed shutdown starts All tanks start draining Display shows SHUTDOWNINPROGRESS PLEASESTANDBY alternating with SHUTDOWNINPROGRESS MM SS and printer records SHUTDOWN HH MM SSX YY MM DD UNIT S N 36XXXXXXXX DRAINING HH MM...

Page 43: ...atic Shutdown will be performed once cycle has been completed 2 Before Automatic Shutdown starts there is a one minute countdown during which Automatic Shutdown may be bypassed NOTE When Automatic Shutown is programmed note the following 1 To bypass Automatic Shutdown position POWER OFF STANDBY Switch to OFF STANDBY then to POWER 2 To disable Automatic Shutdown set shutdown time to 24 00 in Automa...

Page 44: ...different types of loads The washer is preprogrammed with four basic cycles RODENTS BOTTLES RABBITS and PRIMATES These cycles are programmed with treatments and treatmentvaluestowhichthecontrolwilldefaultinthecaseofbatteryormemory failure The control is also capable of storing parameters for up to six custom cycles In addition to these ten programmable cycles there are two cycles that cannot be mo...

Page 45: ... RATE 15 15 SELECTED TANK RINSE ALKALINE RINSE ACID RINSE RINSE INJECTION RATE 1 OZ GAL 8 ML L 2 OZ GAL 16 ML L PRIMATES DURATION 00 20 06 00 IF SELECTED 06 00 IF SELECTED 02 00 01 00 10 00 YES NO YES NO TEMPERATURE 130 F 54 C 160 F 71 C 185 F 85 C 180 F 82 C TANK REFRESH RATE 15 15 SELECTED TANK RINSE IF SELECTED RINSE IF SELECTED RINSE RINSE CYCLE 5 INJECTION RATE IF SELECTED IF SELECTED TO DURA...

Page 46: ...ST NOTE In the following sequence tank and chemical names used are default factory setnames TankandchemicalnamesmaybechangedinServiceMode tomeetcustomerneeds seeSection4ofMaintenanceManual P764 330 842 The following procedure shows how to modify a cycle 1 Position POWER OFF STANDBY switch located behind printer door to POWER Unit name temporarily appears on the screen Display shows STERIS BASIL950...

Page 47: ...d be what works best for the facility s operation NOTE The ACCESS CODE feature can be enabled in Service Mode only see Section 4 of Maintenance Manual P764 330 842 4 Press CHANGE VALUES touch pad to confirm cycle selection If Access Code feature has been enabled display shows ENTEROPERATOR ACCESS CODE 0000 5 To enter correct Access Code press VALUE up or down touch pad to select position and CURSO...

Page 48: ...isplay shows selected value move cursor to next position 10 Press CHANGE VALUES touch pad to confirm name and continue sequence Display shows CYCLEISAUTHORIZED YES __indicates flashing position NOTE At this point supervisor or operator may decide to lock out a cycle If YES is selected all operators will be able to start the cycle If NO is selected cycle will be locked out and cannot be started 11 ...

Page 49: ...WASH 1 chemical rate screen appears Display shows for example SET ALKALINE RATE 1 OZ GAL __indicates flashing position 17 Press VALUE up or down touch pad to select chemical rate Chemical rate is input in oz gal or in mL L according to Service Mode setting see Section 4 of Maintenance Manual P764330 842 within a range of 0 to 4 oz gal 0 32mL L in 1 8 oz 2 mL increments 18 PressCHANGEVALUEStouchpad...

Page 50: ...th an Additional Wash Tank control will move on to the WASH 2 chemical rate message 26 PressVALUE upordown touchpadtochangeACIDtoALKALINE Press CHANGE VALUES touch pad to confirm selection The WASH 2 chemical rate value screen appears Display shows for example SET ACID RATE 0 OZ GAL __indicates flashing position 27 PressVALUE upordown touchpadtoselectchemicalrate Chemicalrate is input in oz gal or...

Page 51: ...APOREXHAUST time value screen appears Display shows EXHAUST 01 00 __indicates flashing position 35 To enter VAPOR EXHAUST treatment time press CURSOR left or right touch pad and VALUE up or down touch pad Treatment time is input in minutes and seconds within a range of 1 to 5 minutes NOTE VAPOR EXHAUST treatment cannot be bypassed 36 Press CHANGE VALUES touch pad to confirm time entry 37 If unit i...

Page 52: ... adjusted within a range of 15 to 100 42 PressCHANGEVALUEStouchpadtoconfirmREFRESHRATEselection If unit is equipped with a second chemical tank display shows ACIDREFRESH 15 __indicates flashing position 43 ToentertheACIDTankREFRESHRATEvalue press VALUE upordown to select percentage REFRESH RATE can be adjusted within a range of 15 to 100 44 Press CHANGE VALUES touch pad to confirm REFRESH RATE 45 ...

Page 53: ...he unload chamber only Press VALUE up or down touch pad to change YES to NO Press CHANGE VALUES touch pad to confirm selection 48 The unload MANIFOLD COUPLING screen appears Display shows UNLOAD MANIFOLD NO __indicates flashing position NOTE The unload MANIFOLD COUPLING display is not shown if unload AUTOMATIC FLOOR TILTING option is activated IMPORTANT Thisscreenistoactivateordeactivatemanifoldco...

Page 54: ...or example TIME HH MM SS __indicates flashing position 50 Tomodifytime pressVALUE upordown touchpadtochangenumbers Press CHANGE VALUES touch pad to confirm selection Display shows SAVING VALUES The Change Values Mode sequence is completed Display returns to first Cycle Menu Display shows RODENTS BOTTLES RABBITS PRIMATES __ indicates flashing position CHANGE VALUES VALUE CHANGE VALUES VALUE ...

Page 55: ..._indicates flashing position 2 Press SELECTCYCLEtouchpaduntildesiredcyclenameflashes Display shows RODENTS BOTTLES RABBITS PRIMATES ___indicates flashing position 3 Press REVIEW CYCLE touch pad display shows CYCLEAUTHORIZED YES 4 Press REVIEW CYCLE touch pad to access the Review Mode and view the first treatment value programmed for the selected cycle 5 Continue to press REVIEW CYCLE touch pad aga...

Page 56: ...NFORPREVENTIVEMAINTENANCE 1 1 Discuss equipment operation with department personnel 6 x per year 1 2 Inspect printouts for signs of trouble 6 x per year 1 3 Before servicing equipment shut off all building services and drain all lines Use Lockout Tagout practices when servicing equipment Always follow local occupational health and safety regulations as well as electric and plumbing codes 6 x per y...

Page 57: ...e to clean if necessary 6 x per year 4 6 Check interior light 6 x per year 4 7 Clean debris from bottom door guide Use a hose to clean if necessary 6 x per year 5 0 CHEMICALINJECTIONPUMP 5 1 Lubricate chemical injection pump rollers 12 x per year 6 0 SAFETYFEATURES 6 1 Test EMERGENCY STOP Cables for proper operation 6 x per year 6 2 Check warning stickers inside wash chamber for legibility If stic...

Page 58: ...lay shows RODENTS BOTTLES RABBITS PRIMATES __ indicates flashing position 5 When indicator light above control panel turns green press DOOR OPEN touch pad to open load side doors 6 2 1 Daily Cleaning 6 2 Cleaning Procedures WARNING PERSONALIN JURYAND OREQUIPMENT DAMAGE HAZARD Before servicing or cleaning exte rior of unit always turn LOCK UNLOCK INITkeyse lector to LOCK position to de energize uni...

Page 59: ...h chamber 12 Using the key turn LOCK UNLOCK INIT to UNLOCK position Red indica torlightabovecontrolpanelstopsflashingthenturnsgreen Displayshows RODENTS BOTTLES RABBITS PRIMATES __ indicates flashing position WARNING PERSONAL INJURY AND OR EQUIP MENTDAMAGEHAZARD Before servicing or clean ing exterior of unit always turn LOCK UNLOCK INIT key selector to LOCK posi tion to de energize unit Keep the k...

Page 60: ...o cool down 2 On load side of washer turn LOCK UNLOCK INIT key selector to LOCK position Remove the key from the selector and keep on yourself Red light starts flashing Display shows WASHERLOCK and printer prints WASHER LOCK HH MM SS YY MM DD 3 Cleanwasherexterioranddoorpanelsasoutlinedbelow UsingAmscrubTM Multipurpose Cleaner NM400 for general stains Pry Stain Remover Cream NM430 and Stainless St...

Page 61: ...sher turn LOCK UNLOCK INIT key selector to LOCK position Remove the key from the selector and keep on yourself Red indicator light above control panel starts flashing Display shows WASHERLOCK and printer prints WASHER LOCK HH MM SS YY MM DD 12 Wearing appropriate Personal Protective Equipment PPE enter wash chamber 13 Remove all floor gratings 14 Remove debris from bottom of each sump and each suc...

Page 62: ...otary Spray Holder and Rotary Spray Arms from Accessory 2 UnscrewsprayarmsfromSprayArmHub RinseSprayArmsunderrunning water to clean out sediment 3 Remove End Spray Jets from Spray Arms Use a fine wire approximately the wire gauge of a paper clip to clean out sediment Rinse under running water 4 Reinstall spray jets on Rotary Spray Arms 5 Place bushing on top of Rotary Spray Arm Hub and reinstall R...

Page 63: ...6 8 920017 148 Operator Manual RoutineMaintenance Figure 6 2 Central Header Manifold Option Figure 6 3 Spray Jets Spray Arm Spray Arm Hub ...

Page 64: ...ts NOTE To ease assembly the spray header hub and the bushings can only be installed in one position on the spray header adaptor Align slot from spray arm to hole on hub 5 Reinstall Rotary Spray Arm assembly on Bottle Washing Cart 1 Close building supply lines hot water cold water steam and air 2 Remove and clean strainers 3 Reinstall strainers 4 Open building supply lines Figure 6 4 Bottle Washin...

Page 65: ... not place recirculation valve back into its original position This will ease cleaning of filter 2 Loosen quick disconnect clamps on self cleaning filter and piping Turn Return Outlet Piping to the left see Figure 6 6 Detail B 3 Lift out self cleaning filter cartridge Remove debris by scraping exterior surface filter 4 Rinse filter under running water 5 Reinsert filter 6 Move filter piping back in...

Page 66: ...6 11 RoutineMaintenance Operator Manual 920017 148 Figure 6 6 Vertical Self cleaning Filter Push 1st Recirculation Tank Valve Against Tank Detail A Self Cleaning Filter Cartridge Detail B ...

Page 67: ...t rollCentral Spray Manifold or Bottle Washing Cart into wash chamber 2 Connectmanifoldcouplingsystem option toaccessory see Section4 4 Accessories 3 Press CYCLE MENU touch pad to access third Factory Set cycle menu Display shows CYCLE 9 CYCLE 10 DRAIN DESCALER ___ indicates flashing position 4 Press SELECT CYCLE touch pad to select DESCALER flashing Press CYCLESTARTtouchpadtoconfirmselectionandst...

Page 68: ...1 On unload side press DOOR OPEN touch pad to open unload door 12 Pour 76 oz 2 25 L of Liquid Descaler Liquid Scale Remover into unload chambersump 13 Press DOOR CLOSE touch pad to close unload door 14 Press CYCLE START touch pad to run DESCALER cycle Water from sumps will be sent to Alkaline Tanks to initiate descaling Display shows DESCALER ALKALINE PRIMING WARNING CHEMICAL BURNAND OREYEINJURY H...

Page 69: ...ALINE SETPOINT XXX XF and DESCALER ALKALINE XXX X F XXX X F then DESCALER ALKALINE DRAINING 18 The same sequence will be repeated for Rinse and Acid tanks 19 OnceRinsephaseiscompletedinalltanks aVaporRemovalphasestarts Display shows DESCALER EXHAUST VAPOR REM XX XX 20 When indicator light turns green press DOOR OPEN touch pad on load side to open door and allow wash chamber to cool down 21 Check S...

Page 70: ...essory see Section4 4 Accessories 3 Press CYCLE MENU touch pad to access third Factory Set cycle menu Display shows CYCLE 9 CYCLE 10 DRAIN DESCALER ___ indicates flashing position 4 Press SELECT CYCLE touch pad to select DESCALER flashing Press CYCLESTARTtouchpadtoconfirmselectionandstartDESCALERCycle Display shows DESCALER ALKALINE DRAINING then DESCALER RINSE DRAINING then DESCALER RINSE COOLDOW...

Page 71: ...9 While cycle is in progress display shows DESCALER ALKALINE DESCALING MM SS alternating with DESCALER ALKALINE SETPOINT XXX XF and DESCALER ALKALINE XXX X F XXX X F then DESCALER ALKALINE DRAINING 10 Sequence from Steps 7 to 9 will be repeated for Rinse and Acid tanks 11 Once the descaling of all tanks is completed the unit proceeds to rinse all tanks Display shows DESCALER ALKALINE RINSING alter...

Page 72: ...nks aVaporRemovalphasestarts Display shows DESCALER EXHAUST VAPOR REM MM SS 14 When indicator light on load side turns green press DOOR OPEN touch pad to open door and allow wash chamber to cool down 15 Check suction plate in bottom of sump for debris Clean suction plate if necessary DOOR OPEN W A R N I N G S L I P P I N G HAZARD Toavoidslippery floor conditions immedi ately wipe up any spilled li...

Page 73: ...ry WARNING CHEMICAL BURN AND OREYEINJURY HAZARD Always use non foaming chemicalforeffectiveclean ing and proper pump and water level control opera tion Followmanufacturer s recommendations for amount of chemical to be used Detergents are caustic and cancauseadverseeffectsto exposedtissues Donotget in eyes on skin or attempt toswallow Readandfollow theprecautionsandinstruc tionsonthedetergentlabel ...

Page 74: ...up tube and feed lines Attach clamps to both lines k Using the key turn LOCK UNLOCK INIT to UNLOCK position l PositionPOWER OFF STANDBYswitchtoPOWERposition Redindica tor light above control panel stops flashing Display shows RODENTS BOTTLES RABBITS PRIMATES __ indicates flashing position m Initiate a cycle see Section 4 2 Priming Procedure and Section 4 5 Typical Cycle Operation to verify squeeze...

Page 75: ... Damage to printer mechanisms can occur if paper of different width or thickness is used 7 Placelowerspindle withnewpaperroll backintopositionbypressingfrom the front until it snaps into place 8 Pull four or five inches of paper out from roll and tear the corners off the end to form a V tab see Figure 6 9 9 Slide tab of paper roll into printer from the back with platen still in down position until...

Page 76: ...6 21 RoutineMaintenance Operator Manual 920017 148 Figure 6 9 Install Paper Roll Figure 6 11 Rotate Take Up Spindle Figure 6 12 Verify Paper Installation Figure 6 10 Feed Paper Through Printer ...

Page 77: ...f records should be maintained in the files of the engineering or maintenance departments Thermalpaperbeginstodevelopcoloratabout158 F 70 C However under humidconditions itmightbegintodevelopatanacceleratedrate Ifstoredfor 24 hours at 140 F 60 C the paper shows some signs of development It also showssignsofdevelopmentifstoredfor24hoursat113 F 45 C andarelative humidity of 90 Do not store thermal p...

Page 78: ...tments to this equipment Mainte nance done by inexperi enced unqualifiedperson nel or installation of unau thorized parts could cause personal injury invalidate the warranty or result in costly damage Contact STERIS regarding service options WARNING ELECTRICAL SHOCKAND ORBURNHAZ ARD Disconnectallutilities to washer before servicing Do not service washer un less all utilities have been properlylock...

Page 79: ... by pressing EXTEND CYCLE touch pad 2 If condition reoccurs call STERIS 1 Printer ribbon cable unplugged from printer PC board Call Service 2 Printer is defective Call STERIS 3 Printer PC Board is defective Call STERIS 1 Printer paper installed backwards Reinstall paper roll with paper feeding downward from the back of the roll 2 Incorrect printer paper used Use recommended products do not use oth...

Page 80: ...ufacturer srecommendationsforamountofdetergenttobe used 2 Too much chemical is injected during treatment Check chemical injection calibration in Service Mode Call STERIS 1 Wrongtypeofdetergentorinappropriateconcentration Refer to detergent specifications in Section 2 3 Chemical Additives Specifications and follow manufacturer s recommendations for amount of detergent to be used 2 Horizontal spray ...

Page 81: ... Incorrect cycle parameters 4 If condition reoccurs call STERIS 1 Fixed spray jets clogged Check and clean jets 2 Damaged or badly adjusted gaskets Call STERIS 3 Damaged or badly adjusted damper Call STERIS 4 If condition reoccurs call STERIS 1 Insufficient exhaust time Increase exhaust time 2 Damaged or badly adjusted Damper 3 If condition reoccurs call STERIS Call STERIS Call STERIS Call STERIS ...

Page 82: ...TERIS 3 Air pressure improperly adjusted Call STERIS 1 Cable and pulley malfunction Call STERIS 2 Air flow control improperly adjusted Call STERIS 3 Air pressure improperly adjusted Call STERIS 1 Load exceeds 800 lb 363 kg Check load weight 2 If condition reoccurs call STERIS 1 Insufficient time set for drying phase Increase drying time 2 If condition reoccurs call STERIS 1 Self cleaning filter cl...

Page 83: ...ondition reoccurs call STERIS 3 Alarm sounds and screen displays ALARM DET NAME INJ NOTREACHED Printerrecords ALARM DETERGENT NAME INJ NOT REACHED HH MM SSX YY MM DD 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Debris screen filter clogged Clean debris screen 3 Self cleaning filter clogged Clean filter 4 If condition reoccurs call STERIS 2 Tank too long to drain Alarm sounds and screen ...

Page 84: ...dition reoccurs call STERIS 7 If Drain Discharge Cooldown option is present alarmsoundsandscreendisplays ALARM COOL DOWN WATER LEVEL DEFECT Printerrecords ALARM COOL DOWN WATER LEVEL DEFECT HH MM SSX YY MM DD 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Debris screen clogged Clean debris screen 3 Self cleaning filter clogged Clean filter 4 If condition reoccurs call STERIS 5 Alarm sound...

Page 85: ...S 11 Alarm sounds and screen displays ALARM DRYING FAN OVERLOADS TRIPPED Printerrecords ALARM DRYING FAN OVERLOADS TRIPPED HH MM SSX YY MM DD 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Controldetectsamalfunctionwiththeneutralizing pump Call STERIS 12 Alarm sounds and screen displays ALARM NEUTRAL PUMP OVERLOADSTRIPPED Printerrecords ALARM NEUTRAL PUMP OVERLOADS TRIPPED HH MM SSX YY MM...

Page 86: ...supply valves 4 Air pressure is below specifications Call STERIS 5 If condition reoccurs call STERIS 15 LoaddoorsremainopenafterDOORCLOSE touchpadwaspressed Alarmsoundsand screen displays ALARM LOAD DOORS DIDNOTCLOSE Printerrecords ALARM LOAD DOORS DID NOT CLOSE HH MM SSX YY MM DD 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 pH meter detects water pH level too low and too high simulta n...

Page 87: ... behind or betweendoors 3 Air supply valves closed Open air supply valves 4 Air pressure is below specifications Call STERIS 5 If condition reoccurs call STERIS 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Unload doors are obstructed Remove obstruction behind or betweendoors 3 Air supply valves closed Open air supply valves 4 Air pressure is below specifications Call STERIS 5 If conditi...

Page 88: ...multa neously 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Defective Traveler Cylinder sensors Call STERIS 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Call STERIS 20 Screen displays MAINTENANCEDUE CALLSERVICE Printerrecords MAINTENANCE DUE CALL SERVICE 21 Alarm tone sounds and screen displays ALARM WATER TOO LONG TO HEAT Printerrecords ALARM WATER TOO LONG TO HEAT HH MM SSX ...

Page 89: ... in line heat exchanger RTD Call STERIS 24 If pH Neutralizing System option is present alarm sounds and screen dis plays ALARM pH CANT BE NEUTRALIZED Printer records ALARM pH CANT BE NEUTRALIZED HH MM SSX YY MM DD 25 Alarm sounds and screen displays ALARM LOAD BST RTD ISDEFECTIVE Printerrecords ALARM LOAD BST RTD IS DEFECTIVE HH MM SSX YY MM DD 26 Alarm sounds and screen displays ALARM UNLOAD BST ...

Page 90: ... sounds and screen displays ALARM PUMP PRESSURE ISDEFECTIVE Printerrecords ALARM PUMP PRESSURE IS DEFECTIVE HH MM SSX YY MM DD Table 7 2 Troubleshooting Chart Alarm Screen and or Printout Cont d PROBLEM POSSIBLECAUSEAND ORCORRECTION Service charges may be incurred Consult your warranty for details 30 Waterflowmeterisdefective Alarmsounds and screen displays ALARM WATER FLOW METER IS DEFECTIVE Prin...

Page 91: ...silence alarm buzzer 2 Acid chemical injection pump still energized even if control de energized pump Call STERIS 33 If pH Neutralizing System option is present alarm sounds and screen dis plays ALARM pH INJECTION TIME TOO LONG Printerrecords ALARM pH INJECTION TIME TOO LONG HH MM SSX YY MM DD 1 Press ALARM REPLY touch pad to silence alarm buzzer 2 Chemical container empty Replace empty container ...

Page 92: ...r Roll Printer P129359 008 Lubricant Silicone for squeeze tubes P117950 599 Reflector Fluorescent Flow 20 W P117906 132 Inlet Pre Filter for IFA12 fan P117989 188 Replacement Parts Spray Jet Stainless Steel 1 8 HU2510 P117909 578 Spray Jet Stainless Steel 1 8 HU2530 P117909 774 Tubing Air 1 4 O D Red P117955 228 Tubing Air 1 4 O D Blue P117955 229 Tubing Air 5 16 Nylon Red P117005 012 Tubing Air 5...

Page 93: ...ucts Table 8 1 Replacement Parts Cont d Description Part Number Fuse 15 A 600 V P117902 669 Fuse 30 A 600 V P117902 671 Bushing Spray Header Wash Chamber P117005 978 and Accessory Bushing Top Rotary Spray Arm P117987 854 Bushing Hub Central Header P117996 805 ...

Page 94: ...90boul Armand Paris Beauport Québec Canada G1C 8A3 Tel 4186641549 Fax 4186640188 TechnicalAssistance STERISEngineeringServices 2424 West 23rd Street Erie PA 16506 Tel 8144523100 Fax 8148708400 AuthorizedEURepresentative STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX UnitedKingdom Tel 441256840400 Fax 441256866502 Contact Information ...

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