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Stephill SSD10000S, Operation Manual

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SSD10000S - SSD10000S/3PH

25  Service and Maintenance

25  Pre-service
25  Engine Service
25  Alternator Service

26  Trolley Kit

26  Wheels
26  Maintenace

26  Road Tow Trailer

26  Trailer Information
27  Safety Precautions
27  Wheels
27  Number Plate
27  Hitch Type
27  Pre-towing/Hitch Up
27  Hitching Method

28  Spares

28  Kubota Consumable Service Spares
28  Control Panel - AC Components - SSD10000S
29  Control Panel - AC Components - SSD10000S/3Ph
29  Control Panel - DC Components
29  General Spares
29  Engine Accessories Spares
30  Exhaust System Spares
30  Trolley Kit Spares

31  Exploded View

Canopy Parts

Wiring Diagrams

Summary of Contents for SSD10000S

Page 1: ...Issue 4 SSD10000S SSD10000S 3PH 44 0 1933 677911 www stephill generators co uk Handbook Operation Manual 10 0kVA 3000rpm Generators...

Page 2: ...6 DSE 3110 Control Module Overview 8 Generator Safety 16 DSE 3110 Operation 8 Warning Signage 17 Starting Sequence 9 Personal Safety 17 Timer Icon 9 Auxiliary Power 17 Engine Running 9 Operating Envir...

Page 3: ...Precautions 27 Wheels 27 Number Plate 27 Hitch Type 27 Pre towing Hitch Up 27 Hitching Method 28 Spares 28 Kubota Consumable Service Spares 28 Control Panel AC Components SSD10000S 29 Control Panel A...

Page 4: ...any form by any means without the written permission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch During the warra...

Page 5: ...l fuel tank capacity 11 Generator performance class 12 MGW Mass Gross Weight s Each Stephill generator will have a Serial Data plate fitted to the set In most cases this can be found on the canopy roo...

Page 6: ...C Output Protection SSD10000S 3PH COP Continuous Power Applicable for supplying power to electrical load for unlimited hours in accordance with ISO 8528 1 under the agreed operating conditions with th...

Page 7: ...h 2360mm Width 1300mm Height 1220mm 399 KG 330 KG 301 KG 388 KG 386 KG AC Alternator Length 1750mm Width 900mm Height 1080mm 357 KG 355 KG Water Cooled Engine Net Engine Power Kubota D722 E4B SSD10000...

Page 8: ...9 Fuel Pump Prime Button 10 DSE 3110 Reset Buttons 11 DSE 3110 Control Module 1 400V Socket Outlet Red 2 230V Socket Outlet Blue 3 Emergency Stop 4 Fuel Pump Prime Button 5 Main RCBO 6 Earth Stud 7 F...

Page 9: ...anel Generator Safety Before using this equipment and to avoid personal injury all warnings shown on the machine should be observed The warning signage should be checked for legibility and any that ha...

Page 10: ...ets on the canopy which can cause the generator to overheat and cause permanent damage The electricity produced by an engine driven generator is very similar to mains AC electricity and should be trea...

Page 11: ...wearing suitable rubber gloves when handling them Used oil should not be allowed to contact the skin If this does occur wash off quickly with a proprietary hand cleanser Lubricating Oil Safe Lifting T...

Page 12: ...e combined noise level of the Generator auxiliary load and the operator s distance from it and the length of exposure Noise at Work Regulations 1989 Ensure that suitable fire extinguishers AFFF or CO2...

Page 13: ...AFE USE OF THE GENERATOR RESTS WITH THE USER Open the main canopy door on the right when facing the control panel The RED isolator key can be found next to the in line fuel filter Fig 4 To switch ON t...

Page 14: ...he oil level 1 Oil filler plug 2 Oil level gauge A Ensure the engine oil level within this range Fig 5 Adding Engine Oil Refer to engine owners handbook supplied with each generator for oil specificat...

Page 15: ...While the generator is at standstill you will notice the fuel gauge on the control panel will be showing empty no fuel Fig 6 Check Coolant Level 1 Recovery tank expansion vessel Ensure the main MCB or...

Page 16: ...the DSE 3110 module will wait for the next start request Stopping the Generator Manual Stop Remote Start Stop 2 wire The Emergency Stop button is located on the control panel It must ONLY be used for...

Page 17: ...d the control panel there is a small push on connector block for the remote and auto start stop connections Refer to the DC wiring diagram at the back of this handbook or corresponding ATS handbook fo...

Page 18: ...ue beyond 3 attempts the start sequence will be terminated and the Failed to Start icon is displayed on the LCD screen See Fault Finding DSE 3110 Timer Icon Timer Icon When the engine fires the starte...

Page 19: ...charger fitted to the generator battery in most cases of occasional use fixed positioned generators or ensure the generator is started and allowed to continuously run for a minimum of 1 hour once a we...

Page 20: ...ssary Engine Not Starting Running Starter motor engaging but engine not starting Check for continuity and wiring on the AC 2A reset button brown wire from DSE 3110 Replace if necessary 2A Reset Button...

Page 21: ...Hz but the generator shuts down with the Low AC Voltage shutdown icon is displayed only Low AC Voltage Shutdown A Fail To Stop fault has been activated once a STOP signal has been issued manual stop r...

Page 22: ...e g thermostat water pump etc consult an engine specialist Service Oil change and oil filter clean recommended When the engine is running you should expect the regulated DC voltage measured on the bat...

Page 23: ...ted and module is not responding DSE 3110 CONTROL MODULE NOT ILLUMINATING Check that the battery isolator switch is turned to the ON position Check for 12V DC between wires 1 2 on the DSE 3110 Ref wir...

Page 24: ...E 3110 DC wiring diagram contained within this handbook Battery Charge Fault Finding Guide Start the generator Once the engine is up and running the DC voltage at the battery should measure between 14...

Page 25: ...0 0V DC If not check wire No 7 directly at the Deep Sea 3110 module If no voltage can be found when the generator is running the Deep Sea 3110 module may need re programming or replacing Check for any...

Page 26: ...of genuine manufacturer s origin Note Failure to adhere to manufacturer s recommended service schedules may invalidate the warranty Please consult engine operator s manual for full service intervals...

Page 27: ...or easy transportation The handles also fold away for storage and protection from damage while in use The condition of the wheels and tyres should be checked regularly particularly for distortion of f...

Page 28: ...e towing vehicle Safety Precautions It is important that the wheel and hub brake drum are compatible This means that the PCD wheel bolts and inset must all be compatible with both the hub brake drum a...

Page 29: ...o the draw bar Re clamp the jockey wheel into this position 015 0007 115V Socket 16A Control Panel AC Components SSD10000S Description Description 40A 2 Pole MCB 6 Connect the 13 Pin plug to the towin...

Page 30: ...ides 023 1026 Isolator Switch c w Red Key Battery 045 0020 Slam Lock Canopy Doors 023 1014 Hinge M5 Main Canopy Doors 014 1000 Door Strike Catch 023 0257 Hinge Plastic Radiator Flap 023 1029 Handle Fl...

Page 31: ...1098 U Clamp 38mm 027 0079 Part No Part No Axle 024 0130 Compression Spring 024 1020 Handle 024 132 Roll Pin 024 1019 Trolley Frame 024 0133 Wheel 25mm Pneumatic Complete 027 0012 Handle End Cap 022 1...

Page 32: ...ide 1 11 024 0150 SSD10000 PE32 NPE31 Alternator cowl 2 11 024 0181 SSD10000 PE28 Alternator cowl 2 12 024 0126 SSD10000 Battery bracket 1 13 024 0104 SSD10000 Battery tray 1 14 024 0154 SSD10000 Fuel...

Page 33: ...0127 Lifting eye 1 8 048 0008 Fuel cap 1 9 024 0113 Radiator flap 1 10 023 1029 Hinge 2 11 023 1019 Cam 28mm 1 12 023 1020 Insert slot 1 13 023 1021 Housing 1 R Golding D 21 09 10 Drawing updated Date...

Page 34: ...lue 115V 32A Socket 115V 32A Socket E N L E L N 4 0mm Brown 4 0mm Brown 40A RCD 11 16 2 5 14 10 15 16 11 12 6 2 7 8 3 4 E N 1 5mm Brown 4 0mm Brown 1 5mm Blue 4 0mm Blue CHANGEOVER SWITCH E N 230V 16A...

Page 35: ...d 24 1 Black 1 BATTERY ISOLATOR 2 5mm 2 5mm 6mm 26 R3 32 19 1 31 5 20 23 R2 4 19 29 R1 5 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm STARTER MOTOR 25mm 20 26 GLOW PLUG 3 CHARGE ALTERNATOR O...

Page 36: ...IFT PUMP Red 24 1 Black 1 BATTERY ISOLATOR 2 5mm 2 5mm 6mm 26 R3 6 19 1 31 5 20 23 R2 4 19 29 R1 5 29 29 25mm 25 SWITCH 40A 60A 19 23 25 25 6mm 4mm 2 5mm STARTER MOTOR 25mm 20 26 GLOW PLUG CHARGE ALTE...

Page 37: ...Blank Page...

Page 38: ...Copyright 2022 Stephill Generators Ltd Stephill Generators Ltd Wallis Close Park Farm South Wellingborough Northants NN8 6AG...

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