Stephan VCM 44 Manual Download

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Lid, standard

31.10.2002 \\Docuserver\ba\UM\Ersatzteile\engl\044_60\UM_A+S\Deckel_Std.fm

Assembly group

11.3

Lid, standard

Pos. No.

Qty.

Description

Dimensions

Part No.

Lid with sight glass

stainless steel, electro-polished

3B6220-25

Lid seal

13,5 x 449,5

3I0100-01

Cover of sight glass, complete

3M4023-03

Lid seal for sight glass

3I0112-02

Crank handle, complete

3G0051-02

Knurled nut

3K0027-01

Mixing baffle, complete

plastic

3D2022-04

Mixing baffle, complete

plastic, vacuum execut.

3D2022-05

bearing bush (without ill.)

28-33-73

3K0535-02

Summary of Contents for VCM 44

Page 1: ......

Page 2: ......

Page 3: ...Data 9 3 2 Energy consumption 9 3 3 Electric 9 3 4 Dimensional drawing VCM 44 9 3 5 Area of application and intended usage 10 3 6 Summary 10 4 Set up and starting 11 4 1 Rotational direction check 11...

Page 4: ...electronic equipment 23 9 Maintenance 24 9 1 Sharpening the blades 24 9 2 Changing the seals 24 10 Cleaning and disinfection 26 10 1 Stages of the cleaning and disinfection process 26 10 2 Disinfecti...

Page 5: ...rding to the procedures indicated and the specifications detailed for the machine and periph eral equipment supplied the following are not permitted Operation and maintenance of the machine by unautho...

Page 6: ...chine is to be installed All inspection certificates must be stored carefully All working and inspection instructions in the pressure vessel regu lations must be observed SAFETY VALVE If the STEPHAN m...

Page 7: ...be observed during electrical repair work SAFETY DEVICES When dismantling safety devices for repair and maintenance work the machine must be placed out of operation The safety devices must be connecte...

Page 8: ...of the operating instructions machine number from the machine type plate e g K 720 000 order numberin the replacement parts list in the operating instructions This information avoids the need for any...

Page 9: ...on page 39 2 1 Please bear in mind the following points This operating manual is intended to be read understood and followed in every detail by those who are responsible for and work with the VCM 44...

Page 10: ...10 2002 Docuserver ba UM Aktueller_Auftrag_UM044_60 Starte fm 8 VCM 44 3 Technical data Machine type VCM 44 Customer Comm no Machine No see cover Wiring diagram no See sticker in the cabinet Year of...

Page 11: ...l ca 45 Load size depending on product l max 30 Machine weight net kg Max permissible operating excess pressure in bowl bar PSI 0 0 0 0 Max permissible operating temperature in bowl C F 95 203 Main m...

Page 12: ...th attractive design in the most compact form It conforms to the most modern hygiene regulations All parts coming into contact with the product consist of non rust stainless steel or other phys iologi...

Page 13: ...ction testing and test run The basic functions of the VCM 44 have been factory tested In order to ensure however that no damage has arisen during transport or installation a test run of the machine sh...

Page 14: ...spanner supplied The knives must be absolutely securely mounted The slanting edge of the blade must be towards the bowl base to obtain optimal circulation of the mate rial Three quarters fill the bowl...

Page 15: ...es located on the back of the housing Caution Danger of injury when handling sharp blades and working inserts What should happen What to do Key The result Open container Unlock toggle seal Open lid Li...

Page 16: ...t key The new setpoint will be entered into memory and the up and down keys will become inoperative If the unit is in the reset or timed out states the display will show either zeros or the setpoint v...

Page 17: ...eys so that no changes can be made To unlock the keypad make sure the display is showing the actual value then press and hold the the ent key for 5 seconds 5 4 Mechanical product treatment 5 5 Dischar...

Page 18: ...h warm water and add neutral detergent with disinfectant action Fatty contamination is removed by water tempera tures over the melting point of fat 50 C Close and lock lid Turn mixing baffle slowly cl...

Page 19: ...ly Shaft seals of the bowl motor Sight control of leakage once daily and after every cleaning 24 Bowl and lid Seals and running sleeves in the bowl replace damaged seals clean running sleeves and re p...

Page 20: ...two radial shaft seals vacuum and pressure Axial immobilization is by means of 2 thread bolts with nuts 7 1 3 Mixing baffle The manual moved mixing baffle promotes product circulation and scrapes the...

Page 21: ...gned spanner sup plied Clockwise tight Counterclockwise Loosen Use only sharp knives when processing with the cutting insert Dull knives should be sharpened on special sharpening machines using a wet...

Page 22: ...Intensive Kneading Principle This principle permits achieving a higher mixture yield The mixture or dough can be processed further immediately without resting times floor time The knife inclination i...

Page 23: ...The delivery and installation of the motor control and pneumatic piping is included in the de livery of the machine 7 5 1 Control Control is manual by means of the push buttons Green buttons ON Red b...

Page 24: ...g Motor protector has operated Allow motor to cool switch on motor protector check motor protector settings Motor protector will not switch Control is faulty call in specialists to test and repair Mot...

Page 25: ...e of too frequent switching it is not sufficient to use a larger motor since the same condi tions will occur Restrict operation to the prescribed con ditions of operation Consult Stephan servicing per...

Page 26: ...conditions the pressure chamber must always be her metically sealable Leakage to the motor bearing shield may damage the motor Therefore the seals must be checked and cleaned daily Damaged seals must...

Page 27: ...g flange and shaft sleeve Lubricate running surface of shaft sleeve with a food grade lubricant Put new shaft sleeve over motor shaft and secure by means of countersunk screws Pull new sealing flange...

Page 28: ...robially pure water to remove remaining disinfectant 10 1 1 Factors affecting the effectiveness of cleaning The effectiveness of a cleaning process depends on the type of cleaning solution the type of...

Page 29: ...damaging effects on the foodstuff produced The efficiency should not be fundamentally affected by the technological process degree of contamination type of contamination pH level temperature Tolerance...

Page 30: ...em peratures Protein errors The disinfectants react not only with the organic components of microorganisms but also with organic contaminants in particular with protein chains The action of certain di...

Page 31: ...functioning of the machine We accept no liability for any resulting damage or injury When taking orders for spares we require the following information 1 the machine type VCM 44 2 the order number Ma...

Page 32: ...ubber sealing 12 x 5 in meters 3T4004 04 7 5 O ring 2 011 3I0001 04 8 5 countersunk screw 7 x 50 DIN 95 3S0196 02 9 2 cap for pushbuttons 10 1 timer digital SX 200 A6 3Q4021 01 11 1 pushbutton D3A 1 G...

Page 33: ...St nderUS fm 31 Assembly group 21 4 rubber foot 3M4057 03 22 2 pevolon wheel 3S4004 07 23 2 bolt f wheel 12 x 60 3S0277 12 24 2 center grooved dowel pin 3 x 25 3S0278 07 25 1 cap f tool holding fixtur...

Page 34: ...04 9 1 Curved disc 3K0712 01 10 1 Bush for lid bolt 3K0531 02 11 1 Torsion spring 3M6003 04 12 1 Bearing bush for lid bolt 3K0401 03 13 1 Cap for lid bolt 3K0307 02 14 1 raised countersunk screw M 8 x...

Page 35: ...spring 2236 12 1 Bearing bush for lid bolt 2229 13 1 Cap for lid bolt 2238 14 1 Raised countersunk head screw M8x16 2257 15 2 Socket head cap screw M4x20 2254 16 2 Spring washer 3088 17 1 Position sw...

Page 36: ...glass stainless steel electro polished 3B6220 25 2 1 Lid seal 13 5 x 449 5 3I0100 01 3 1 Cover of sight glass complete 3M4023 03 4 1 Lid seal for sight glass 3I0112 02 5 1 Crank handle complete 3G005...

Page 37: ...035 03 4 2 Pin 6 x 25 0 SKU 40 05 17 3K2035 05 5 1 Slant ring set complete with pins SKU 40 05 16 1 4571 V4A 3K0315 01 6 1 Set 2 pc small knives SKU 40 05 13 3D0006 07 1 Set 2 pc wide knives SKU 40 05...

Page 38: ...2 32 3G6015 02 14 1 Dough scraper No 2134 3H6000 01 15 1 Whet stone 150 x 20 x 10 3H6018 01 16 1 Hook wrench variable Typ 90 1 3H6010 02 17 1 Cap for stainless steel inserts 15x1 5x65 3M4072 01 18 1 C...

Page 39: ......

Page 40: ...13 4 Threaded pin stud bolt M8x22 din 939 3S0121 01 2195 14 1 Rotor FD132 s25 2 4d wsk 8132 01 3C4513 01 2193 15 1 Stator FD 132 s25 2 4d ul tk 200v 60hz 5 5 5kw 3C4008 01 2305 16 4 Threaded pin stud...

Page 41: ...1 1 Digital timer SX 200 A6 3Q4021 01 4 1 insulating sleeve 423 5 2 Fuse terminal SAK 53 32 6 1 Earth terminal EK 4 35 3Q0515 21 7 8 4 Terminal SAK 4 35 3Q0520 09 9 1 Control relay DIL R 31 12 1 Heate...

Page 42: ...1 955 06 08 Telefax 0041 1 955 06 88 Mobil 0041 079 355 90 92 a stephan bluewin ch Frankreich France Stephan France S A R L ZAC du Madinet Parc d affaires SILIC Rue de Campanules F 77185 LOGNES Tel B...

Page 43: ...ir drive motors 22 electronic equipment 23 H Headroom 13 I Implements 10 16 18 blade insert 19 blade sharpening 24 fitting 13 implements 11 L Loading 13 M Main motor 18 Maintenance 24 frequency 17 wor...

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