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Installation

39

Install the hoist up light sensor onto the base of the hooklift as shown:

Step 13: Install Hoist Up Light Sensor - PN 31806

NOTE: PART OF SECONDARY

PN 31806

DUMP UP LIGHT KIT BUYERS SK10

BRACKET SHOWN

AS REFERENCE

2. Tighten Dump Up Light Kit to

the hoist frame bracket.

Installed

3. Tighten plunger to

secondary bracket.

Note: See Electrical Schematic in the Hydraulic-Electrical Chapter for wiring diagram.

1. Locate brackets on hoist base and

secondary.

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Summary of Contents for Slider50

Page 1: ...Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Safety Operation Installation Maintenance OWNERS MANUAL SLIDER50 HOOKLIFT Last Revision 08 13 13 Subject to Change witho...

Page 2: ...Slider50 Hooklift Manual Revisions Date of Revision Description of Revision Section Revised...

Page 3: ...ngles to Mounting Plates 25 Step 3 Weld Tie Down Angle to Mounting Plates 26 Step 5 Bolt Tie Down Angles to Truck Frame 27 Step 4 Drill Mounting Holes into Frame Rail 27 Mounting Kit Overview PN 58597...

Page 4: ...l Use only factory approved accessories options and parts on this equipment The rebuilding or remounting of this equipment requires the mounting procedures and retesting to be in accordance with facto...

Page 5: ...it A few notes on this manual A copy of this manual is provided with every hooklift and shall remain with the hooklift at all times Information contained within this manual does not cover all maintena...

Page 6: ...a truck chassis It can handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies The Slider consists of four basic parts the base dump secondary and jib sections Pleas...

Page 7: ...fety devices Do not remove any decals General Safety It is the responsibility of the owner to instruct the operator in the safe operation of your equipment and to provide the operator with properly ma...

Page 8: ...o not attempt to lift fixed loads Know the weight of your load to avoid over loading the equipment Deduct the weight of the body from the maximum load rating to determine how much weight can be lifted...

Page 9: ...t contact manufacturer for replacement Do not modify or alter this equipment without written manufacturers approval Use only manufacturer approved attachments or parts on this equiupment Equipment mus...

Page 10: ...4 Slider50 Owner s Manual...

Page 11: ...ration is limited to the following peo ple A Qualified individual B Trainees under direct supervision of the qualified individual C Test or maintenance individual D Hooklift Inspector Operators must A...

Page 12: ...t be in place Be aware of the surroundings low branches power lines unstable ground Be sure all safety devices provided are in place and in good operating condition Be prepared for all situations Keep...

Page 13: ...ht When raised completely release the lever and disengage the PTO With the hooklift in the stowed position without a body put the truck in neutral and engage the PTO Push the control lever labeled hoo...

Page 14: ...al and engage the PTO Pull the control lever labeled Jib to slide the jib as far back as it will go effectively releasing the dump latches Slowly back up and attach to the body by using the Lift contr...

Page 15: ...the body is lining up with the rear rollers while loading Finally push the control lever labeled Jib to slide the jib forward until the body latches fully engage Disengage the PTO Note If the contain...

Page 16: ...far back as it will go effectively releasing the dump latches Pull the control lever labeled Lift until the body is on the ground Fully retract jib cylinder Note If the container will experience a si...

Page 17: ...ol lever and pulling the truck forward Finally push the control lever labled Jib to slide the jib forward into the stowed position Disengage the PTO Fully extend jib cylinder Lift cylinder fully retra...

Page 18: ...N Pull the control lever labeled Lift as desired to dump the load Be aware and avoid any overhead obstructions during the entire dump procedure Lift cylinder fully extended When dumping is complete pu...

Page 19: ...gible or defaced operating decals and safety signs Monthly Inspection Monthly Inspection should occur at the begin ning of every work month Each month inspect the hooklift for all of the following 1 F...

Page 20: ...14 Slider50 Owner s Manual Grease Zerk Locations Slider50 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 QTY 2 BOTH ENDS OF SLIDE CYLINDER Note Grease After Every 100 Cycles...

Page 21: ...lybdenum Disulfide Graphite Filled Sodium Based with 2 Graphite Block Grease Sodium Based Solid Grease White Grease Aluminum Complex Based with Anti Oxidant Rust Inhibitors Zinc Oxide Additives Silico...

Page 22: ...16 Slider50 Owner s Manual...

Page 23: ...weldments painted with two part polyurethane enamel A B C D E G H I J K L Lifting Capacity Dumping Capacity Dump Angle Lowest Hook Height Effective Length Truck Frame Height Hooklift Height Hooklift...

Page 24: ...counter balance valves to prevent cylinder collapse in case of hose failure Cylinder is sized for rated capacity Jib Dump Operation Hooklift must include a hydraulic lock out device to prevent operat...

Page 25: ...19 Acceptable Subframe Dimensions for Bodies...

Page 26: ...20 Slider50 Owner s Manual Acceptable Subframe Dimensions for Bodies...

Page 27: ...21 Acceptable Subframe Dimensions for Bodies...

Page 28: ...22 Slider50 Owner s Manual Acceptable Subframe Dimensions for Bodies...

Page 29: ...are used these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart...

Page 30: ...frame to allow for proper measurement The front of the hooklift needs to be at least 2 50 behind the cab or any equipment mounted behind the cab Every hooklift installation is unique However certain...

Page 31: ...ecured to any of the holes on Note This t 3 the middle mounting plate secured to any of the holes on Note This tie down angle can be 5 2 3 58591PC 5 58590PC 4 6294 3 6538 2 PN ITEM 5199 1 ANGLE FORMED...

Page 32: ...er the secondary main pivot and lug PN 39875 Weld the tie down angle to the underside of base main rail both sides Step 3 Weld Tie Down Angle to Mounting Plates LUG 39875 MAIN PIVOT AND LUG 39875 CENT...

Page 33: ...e torque chart at beginning of 3 Cap Screws 3 Cap Screws 3 50 Cap Screws 3 Cap Screws 3 Cap Screws 3 2 3 Cap Screws 1 2 1 2 2 3 1 3 2 4 2 3 2 ITEM 5199 1 1 2 PN CAP SCR 1 00 8X3 00 HHGR8 5199 DESCRIPT...

Page 34: ...11 12169 CAP SCR 1 00 8X3 50 HHGR8 4 12 6538 WASHER 1 00 SAE FLAT YELLOW GR8 72 13 6294 NUT 1 00 8 HHGR8 NYLOC 36 14 58590PC ANGLE FORMED 6 00X8 00X 50WX22 00 SLIDER65 MTG 2 15 58591PC ANGLE FORMED 6...

Page 35: ...lation instructions Step 6 Install bumper 2 00 a Before drilling and bolting to the frame confirm adequate room for cable routing between in cab controls and the valve bank See below and the following...

Page 36: ...T 2 13 26737 HOSE 0 75 471TC JC J9 12 12 12 24 1 14 0352 WASHER 0 50 USS FLAT ZINC 12 15 C6106 NUT 0 50 13 HHGR5 NYLOC 6 16 0507 CAP SCR 0 50 13X4 50 HHGR5 6 17 27119 HOSE 0 75 78C 12 JC JC 12 12 12 1...

Page 37: ...12 12 24 1 13 0352 WASHER 0 50 USS FLAT ZINC 24 14 C6106 NUT 0 50 13 HHGR5 NYLOC 12 15 0501 CAP SCR 0 50 13X2 00 HHGR5 6 16 27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 17 10094 GAUGE OIL LF 2 5 0 500...

Page 38: ...uck to the rear of the truck b Use the brand specific PTO Pump installation instructions If the directions are not quite clear contact Stellar Customer Service or consult with a hydraulic specialty ho...

Page 39: ...otes 1 Protect these lines with hose wrap when necessary 2 Keep these lines away from sharp edges 3 Keep these lines away from the exhaust or other temperature extreme items 4 Keep these lines away fr...

Page 40: ...34 Slider50 Owner s Manual NOTE System pressure is 4300 P S I for 54 HH Models and 3600 P S I for 61 75 HH Models Hose Kit PN 59130 Adjustable Hook Height Models...

Page 41: ...d sealer tape sealers not recommended 3 The Power Beyond feature is now activated and will divert oil to alternate system via the port shown Power Beyond VDM8 Valve Note 1 The return tank line must be...

Page 42: ...ap into the PTO light power source when wiring BLOCK COLORED WHITE REARCLEARANCE BROWN WHITE BACK UPALARM WHITE BLACK REDCLEARANCE WHITE BROWN REDCLEARANCE WHITE BROWN TAGLIGHT BROWN TAGLIGHT BROWN TA...

Page 43: ...LE 3LEVER RVC 3 Section Only 1 1 37470 VALVE CTRL CONSOLE 2LEVER RVC 2 Section Only 1 3 37475 CONTROLLER CTR LOCK LEFT BEND 1 4 37476 CONTROLLER CTR LOCK NO BEND 3 Section Only 1 5 37474 CONTROLLER CT...

Page 44: ...2 8 4 4 ITEM PART DESCRIPTION QTY 1 27017 CONTROLLER ASM AIR NO TAB ALARM 1 2 D1810 TBE AIR SAEJ844 TYPE A 25 RM 4 3 45333 FTG 125NPT MALE 25 TUBE QR KPAC 2 4 45687 FTG ADAPT PTC MNPT 90 1 4 1 8 NI P...

Page 45: ...31806 NOTE PART OF SECONDARY PN 31806 DUMP UP LIGHT KIT BUYERS SK10 BRACKET SHOWN AS REFERENCE 2 Tighten Dump Up Light Kit to the hoist frame bracket Installed 3 Tighten plunger to secondary bracket N...

Page 46: ...832 DEATH OR SERIOUS INJURY ELECTROCUTION HAZARD MAINTAIN A CLEARANCE IN ACCORDANCE WITH ANSI Z245 4 2 3 WARNING CRUSHING HAZARD Moving parts can crush and cut Keep hands and arms clear 25627 Located...

Page 47: ...f the reservoir This will allow oil to flow from the reservoir to the pump Setting System Relief Pressure 0 10000 20000 30000 40000 50000 1000 1500 2000 2500 3000 3500 4000 4500 LOADER CAPACITY POUNDS...

Page 48: ...nch 4 Adjust the system relief pressure using 4 mm allen wrench Clockwise increases pressure counter clockwise decreases pressure 5 Once system pressure is set tighten the jam nut to lock system press...

Page 49: ...0481 CAP SCR 0 25 20X2 00 HHGR5 2 13 0340 WASHER 0 25 USS FLAT ZINC 4 14 4380 BUSHING 32DXR24 2 00X1 50 GARLOCK 2 15 8819 BUSHING QSI 3235 16 2 16 18373 BUSHING 48DXR48 GARLOCK 2 17 2227 BUSHING 48DXR...

Page 50: ...4 6 21493ZP PIN TEAR DROP 2 00X8 00 4 7 0352 WASHER 0 50 USS FLAT ZINC 4 8 8457 CAP SCR 0 50 13X1 00 SS 4 9 18373 BUSHING 48DXR48 GARLOCK 2 10 2227 BUSHING 48DXR48 GARLOCK 4 11 38790ZP PIN 3 00X32 50...

Page 51: ...02 WASHER 0 63 SAE FLAT YELLOW GR8 66 6 0356 CAP SCR 0 63 11X1 50 HHGR8 ZY 2 7 2227 BUSHING 48DXR48 GARLOCK 2 8 38738PC PLATE WEAR PAD CAP 8 9 38739 WEAR PAD SLIDER65 8 10 38740ZP PIN 2 00X9 50 SR 1 1...

Page 52: ...M 0 63 SLIDER SR EXTEND YZ 1 5 39188 TUBE ASM 0 63X10 93 SLIDER SR YZ 1 6 39142 FTG ST RUN TEE 10 R5OLO 1 7 32566 FTG ADAPT 10 C6LO S 4 8 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 9 40215 FTG TEE 10 S5OLO...

Page 53: ...B WLDMT 190 24 65S 54HH 1 2 38732 WEAR PAD JIB 190 24 65S 2 3 38833 PIN 2 00X11 38 SR SS 1 4 0377 MACHY WASHER 2 00ID 14GA 2 5 0108 SNAP RING 2 00 7200 200 2 6 D0896 CAP SCR 10 24X0 75 FHSH SS 4 7 387...

Page 54: ...2 JIB WLDMT 190 24 65S 62HH 1 2 38732 WEAR PAD JIB 190 24 65S 2 3 38833ZP PIN 2 00X11 38 SR 1 4 0377 MACHY WASHER 2 00ID 14GA 2 5 0108 SNAP RING 2 00 7200 200 2 6 D0896 CAP SCR 10 24X0 75 FHSH SS 4 7...

Page 55: ...5 FHSH SS 4 10 47993 WEAR PAD S65 JIB HYD HH 4 11 47994PC COVER WEAR PAD S65 JIB HYD HH 4 12 1395ZP PIN 2 00X10 00 SR 1 13 0427 MACHY WASHER 2 00ID 10GA 2 14 50740 CYLINDER ASM 4 00X7 75 1 15 0346 WAS...

Page 56: ...WASHER 0 25 USS FLAT ZINC 2 3 54193 HOSE TRACK SLIDER 26 1 4 0478 CAP SCR 0 25 20X0 50 HHGR5 2 5 8622 CLAMP HOSE TUBE AG 2 4 6 0347 NUT 0 38 16 HHGR5 NYLOC 2 7 0346 WASHER 0 38 USS FLAT ZINC 2 8 0420...

Page 57: ...40 2 1 ITEM PART DESCRIPTION QTY 1 38730 CYLINDER 5 00X39 00 1 2 D1290 FTG ADAPT 8 6 F5OLO S 2 2 1 ITEM PART DESCRIPTION Defau lt QTY 1 50738 CYLINDER 5 00X39 00 SHORT BOSS 1 2 D1290 FTG ADAPT 8 6 F5O...

Page 58: ...ER 1 12 C4862 GROMMET FOR 2 CLEARANCE 30700 7 13 10334 GROMMET 4 00 ROUND LAMP PETERSON 7 14 2320 LICENSE PLATE LIGHT ROUND 430 W 1 15 13145 LIGHT CLEARANCE RED RND 2 LED 7 16 13143 LIGHT STOP TURN TA...

Page 59: ...BUSHING 3 00 X 3 00 4380 BUSHING 2 00 X 1 50 8819 BUSHING 2 00 X 1 50 18373 BUSHING 56D48 8597 PIN CAP 0 69 X 4 00 X 0 25 SS ASSEMBLY COMPONENT PARTS PART DESCRIPTION 0356 CAP SCREW 0 63 11 X 1 50 GR...

Page 60: ...54 Slider50 Owner s Manual...

Page 61: ...per the maintenance page of the Hooklift Owner s Manual Make sure the filter strainer of the hydraulic reservoir is not plugged Make sure that the hydraulic pump is operating at its rated flow or GPM...

Page 62: ...owner any field service call charges and any towing and or transportation charges associated with moving the equipment to the designated repair service provider All obligations of Stellar and its auth...

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