stellar labs SHUTTLE 120-15-9 G Assembly And Installation Manual Download Page 2

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Manual, 120-15-9 G

Table of Contents

Hydraulic Hook Lift Specifications............................................................................2

Base Assembly ..........................................................................................................3

Secondary Assembly..................................................................................................4

Tilt Assembly ............................................................................................................5

Installation Instructions..............................................................................................6

Mounting Kit .............................................................................................................7

Safety Valve Installation............................................................................................8

7 Gallon Tank Assembly............................................................................................9

Mounting Kit, 7 Gallon Tank ...................................................................................10

Hydraullic Assembly ...............................................................................................11

Controller Assembly................................................................................................12

Subframe .................................................................................................................13

Warranty..................................................................................................................14

Summary of Contents for SHUTTLE 120-15-9 G

Page 1: ...STELLAR SHUTTLE MODEL 120 15 9 G ASSEMBLY AND INSTALLATION MANUAL Updated 3 11 98...

Page 2: ...ifications 2 Base Assembly 3 Secondary Assembly 4 Tilt Assembly 5 Installation Instructions 6 Mounting Kit 7 Safety Valve Installation 8 7 Gallon Tank Assembly 9 Mounting Kit 7 Gallon Tank 10 Hydraull...

Page 3: ...der functions Tilting Hook Assembly Loader must have pivoting type front tilt section jib to provide a low degree loading unloading angle Hook to include automatic mechanical safety latch which diseng...

Page 4: ...n 2 00 x 15 44 2 2 0400 Cylinder 4 00 x 52 38 1 8 0013 Roller Steel 2 1877 2 3 0066 Bushing GS 3235 32 8 9 0015 Collar 2 01 x 3 50 x 2 88 2 4 0065 Pin 2 00 x 9 00 1 10 0507 Cap Screw 1 2 13 x 4 50 2 5...

Page 5: ...ON QTY 1 4836 Secondary Weldment 1 6 4917 Pin 2 00 x 8 75 2 2 0108 Snap Ring 2 2 7 4914 Pin 2 00 x 14 50 1 3 0066 Bushing GS 3235 32 2 8 0067 Bushing GS 2426 24 4 4 0505 Cap Screw 1 2 13 x 3 50 2 9 51...

Page 6: ...1618 24 2 2 3767 Cylinder 3 00 x 17 00 Mod 1 9 0110 Snap Ring 1 00 4 3 4919 Pin Tear Drop 1 50 x 3 50 2 10 0295 Latch 12 000 1 4 C0990 Cap Screw 1 2 13 x 0 75 2 11 0298 Snap Ring 0 75 1 5 0069 Bushin...

Page 7: ...USING THE LOADER S HOLES AS A GUIDE USING 5 8 BOLTS WASHERS AND NUTS BOLT THE REAR OF THE LOADER TO THE TRUCK FRAME SHORTEN THE TRUCK FRAME TO ABOUT 2 FROM THE REAR TO THE LOADER USING 5 8 BOLTS WASH...

Page 8: ...Manual 120 15 9 G 7 Mounting Kit ITEM P N DESCRIPTION QTY 1 7053 Tie Down 120 15 9 2 2 0358 Washer 5 8 Flat 44 3 7049 Tie Down 120 15 9 4 4 0399 Cap Screw 5 8 11x2 00 22 5 2826 Nut 5 8 11 Nyloc 22...

Page 9: ...ndard driver side installation and an optional passenger side installation Passenger side installations are common when mounting to cab over chassis All valve stacks are shipped for standard driver si...

Page 10: ...F5OLO S 4 5 C2242 St Elbow 75x90 Blk 2 17 C2248 Fitg Adapter 6 C6LO S 4 6 C1054 Nipple 75x6 00 Blk 1 18 1563 Nipple Barb 0588 20 20 1 7 C6226 Filter Head ZAF 07 25 1 1 19 C5552 Filter Strainer TF 122...

Page 11: ...Pump ITEM P N DESCRIPTION QTY ITEM P N DESCRIPTION QTY 1 1558 Hose Ftg 1JS43 8 8 1 6 C1123 Hose Clamp 88 DB 20 2 2 C0545 Hose Ftg 1JS43 6 6 2 7 D0549 Adapter 16 8 F5OG5 S 1 3 0279 Adapter 6 F5OLO S 4...

Page 12: ...oller 1 8 0343 Washer 0 31 Flat 8 2 0608 Control Lever 2 9 0342 Nut 0 31 18 Nyloc 4 3 0663 Bracket Decal 1 10 0607 Controller Cable 2 4 0333 Nut 0 25 20 Nyloc 2 11 0651 Decal Operation 1 5 0340 Washer...

Page 13: ...0 15 9 G 12 Mounting Kit 7 Gallon Tank ITEM P N DESCRIPTION QTY 1 0501 Cap Screw 0 50 13x2 00 6 2 0352 Washer 0 50 Flat 6 3 0360 Nut 0 50 13 Nyloc 6 Miscellaneous Parts P N DESCRIPTION QTY D0045 Alarm...

Page 14: ...Manual 120 15 9 G 13 Subframe...

Page 15: ...f Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written appr...