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SteelMax Rail Runner 2, Operator'S Manual

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SteelMax Rail Runner 2 Operator'S Manual Download Page 66

 

Rail Runner 2

 

Rail Runner 2 

– Operator’s Manual

 

66 

ITEM  PART NUMBER 

DESCRIPTION 

Q-TY 

7 

WZK-0523-09-09-00-0  TOROID TRANSFORMER WIRE SET 

1 

7 

WZK-0523-09-11-00-0  TOROID TRANSFORMER WIRE SET 

– 42V 

1 

8 

WKR-000180 

CROSS RECESSED PAN HEAD SCREW M3x5 

12 

9 

MDL-0523-09-04-01-0  PRIMARY SIDE MODULE 

– 230V 

1 

9 

MDL-0523-09-04-02-0  PRIMARY SIDE MODULE 

– 115V 

1 

9 

MDL-0523-09-04-03-0  PRIMARY SIDE MODULE 

– 42V 

1 

10 

MDL-0523-09-05-00-0  SECONDARY SIDE MODULE 

1 

11 

TLJ-000023 

SLEEVE M3x10 

6 

12 

NKR-000010 

HEX NUT M3 

4 

13 

NKR-000163 

STRAIN RELIEF NUT PG16 

1 

14 

NKR-000040 

STRAIN RELIEF NUT PG11 

1 

15 

NKR-000013 

HEX NUT M4 

2 

16 

PDK-000060 

EXTERNAL TOOTH LOCK WASHER 4.3 

2 

17 

WZK-0523-09-08-00-0  SECONDARY SIDE WIRE SET 

1 

18 

DLW-000042 

CABLE GLAND WITH STRAIN RELIEF PG16 

1 

19 

WKR-000313 

HEX SOCKET BUTTON HEAD SCREW M3x8 

4 

20 

WZK-0523-09-07-00-1  ARC IGNITION WIRE SET 

1 

21 

OBD-0523-09-12-00-0  BODY ASSY 

1 

22 

PDK-000017 

ROUND WASHER 5.3 

1 

23 

SRB-000094 

HEX SOCKET HEAD CAP SCREW M5x50 

1 

24 

SRB-000323 

HEX SOCKET HEAD CAP SCREW M4x20 

2 

25 

STP-000005 

BRACKET 20 

4 

26 

PWD-0461-17-00-00-0  POWER CORD - 230V 

1 

26 

PWD-0461-17-00-00-1  POWER CORD - 115V 

1 

26 

WZK-0523-09-06-03-0  PRIMARY SIDE WIRE SET - 42V 

1 

27 

DLW-000007 

CABLE GLAND WITH STRAIN RELIEF PG11 

1 

28 

SRB-000075 

HEX SOCKET HEAD CAP SCREW M5x10 

2 

 

Summary of Contents for Rail Runner 2

Page 1: ...he tools of innovation 15335 E Freemont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL WELDING CARRIAGE R Ra ai il l R Ru un nn ne er r 2 2 ...

Page 2: ...r seam tracking option 26 3 10 Troubleshooting 30 4 MAINTENANCE 31 5 ACCESSORIES 32 5 1 Seam tracking attachment 32 5 2 Tracking sensor tips 32 5 3 Motorized vertical slide 33 5 4 0 5 m 1 5 ft signal cable 33 5 5 Hi flex track 34 5 6 Semi flex track 35 5 7 Rigid track 35 5 8 Rack adjustment tool 35 5 9 Contact block 36 5 10 Magnetic units Error Bookmark not defined 5 11 Semi flex track support 37 ...

Page 3: ...magnetic surfaces that are flat or curved Accessories allow using torches with a larger diameter guiding the carriage on a hi flex semi flex rigid or ring track and tracking the welding seam Using a vacuum track system allows the track to be clamped to surfaces that are non ferromagnetic Two intended configurations are shown in the figure that follows Basic configuration Configuration with seam tr...

Page 4: ...D Minimum 10 m 32 ft Torch type MIG MAG oxy fuel plasma MIG MAG torch diameter 16 22 mm 0 63 0 87 Minimum workpiece thickness for magnetic clamping 5 mm 0 2 Horizontal pulling force 400 N 88 lbs Vertical pulling force 300 N 66 lbs Horizontal speed 0 300 cm min 0 120 in min Vertical speed 0 300 cm min 0 120 in min Oscillation type Linear Weld path Straight triangle trapezoid square Oscillation widt...

Page 5: ... 7 adjustment 1 unit 7 Rack holder 1 unit 8 Clamping block with levers 1 unit 9 Short rod torch holder with clip 1 unit 10 Cable anchor 1 unit 11 6 mm hex wrench 1 unit 12 6 5 m 21 ft arc ignition cable 1 unit 13 5 m 17 ft power cable 1 unit 14 3 m 10 ft remote control cable 1 unit 15 Power supply 1 unit Operator s Manual 1 unit 230 V 115 V or 42 V depending on the order 12 1 3 4 7 8 9 10 11 13 14...

Page 6: ...Rail Runner 2 Rail Runner 2 Operator s Manual 6 1 4 Dimensions 470 mm 18 5 195 mm 7 7 318 mm 12 5 267 mm 10 5 350 mm 13 8 73 mm 2 9 131 mm 5 2 354 mm 13 9 121 mm 4 8 ...

Page 7: ...age Power switch Carriage 3 m 10 ft remote control cable connection Remote control 3 m 10 ft remote control cable tracking sensor motorized vertical slide connection 5 m 17 ft power cable connection 5 m 17 ft power cable connection Drive clutch knob Pressing lever pressing roll ers are loose in this position Pressing roller Limit switch Drive gear Mounting bracket Display guard ...

Page 8: ...ol and other equipment power source cords cables connections roll ers and gear 9 Before each use make sure that no part is cracked or loose Make sure to main tain correct conditions that can have an effect on the operation of the carriage 10 Keep the carriage power supply remote control and other equipment dry Do not expose them to rain snow or frost 11 Keep the worksite well lit clean and free of...

Page 9: ...s 25 Use eye protection helmet shield and screen ear protection gloves and pro tective clothing Do not use loose clothing 26 Do not stop the carriage by hand To stop set the direction switch to O 27 Do the maintenance only after you unplug the carriage from the power source 28 Repair only in a service center appointed by the seller 29 If the carriage falls is wet or has any damage stop the work an...

Page 10: ...ck to the surface When working in PC 2G welding position put the track so that the teeth of the racks point down Fig 1 Connecting the rails and clamping the magnetic units to the surface If a semi flex rail is put on a curve before you attach more rails use the 4 mm hex wrench to loosen the screws of the connecting plates 1 Fig 2 and of the racks 2 Next attach the rails clamp them with levers and ...

Page 11: ...l Runner 2 Operator s Manual 11 left 4 to remove the gap 5 between the racks Then tighten the leftmost screw and the rightmost screw of each rack 2 Fig 2 Removing the gap between the racks of a semi flex track 1 2 5 3 4 ...

Page 12: ... diameter you can use brackets 3 But this will decrease the stiffness of the clamping Fig 3 Connecting the supports to the rails Put the workpiece vertically and then put the rails onto the workpiece so that the teeth of the racks point down Next for all rails use the 12 mm hex wrench to set the hinge as shown in Fig 4 Then put the lock pin through the holes 1 and then rotate the wrench 2 to conne...

Page 13: ... Use the 13 mm flat wrench to adjust the bolts or the screws by hand until they are in contact with the workpiece 1 Fig 5 Adjust each support equally to make the track concentric to the workpiece Lock the supports with the nuts 2 or levers Fig 5 Attaching the ring track to the workpiece 1 2 2 1 ...

Page 14: ... switch oscillation switch and direction switch to O Next set the levers to OFF 1 Fig 6 and then loosen the knob 2 fully to retract the gear 3 Then put the carriage so that the mounting brackets are on the rail 4 5 Fig 6 Putting the carriage on a straight track Mounting bracket Mounting bracket 2 3 5 Gear retracted 1 4 ...

Page 15: ... the grooves 2 Tighten the knob 3 to engage the gear of the carriage with the rack of the rail 4 Keep a small backlash between the gear and the rack Move the carriage slightly back and forth to make sure that there is a backlash Fig 7 Engaging the carriage with the track 3 Not engaged Engaged 1 1 2 2 4 ...

Page 16: ... on the track Rotate two roller brackets 2 to put the rollers into the grooves and then set the levers to ON 3 Next move the carriage back and forth to make sure that it moves smoothly Then tighten the screws 1 and use the knob 4 to engage the gear with the rack as described in Positioning on a straight track Fig 8 Rotating the rollers for a curved track 1 2 2 3 ...

Page 17: ...he carriage attach a chain to a carrying handle Make sure that the chains are not loose Connect the remote control to the carriage directly 1 Fig 9 if the remote con trol will be put onto the carriage or use the remote control cable 2 Then use the power cable to connect the carriage to the power supply 3 Next connect the power supply to the power source and put the torch and torch cables into the ...

Page 18: ...rcuit Then connect the other blue jacketed wire to the other terminal of the same circuit To control the second torch connect the green jacketed wires to the terminals of the second welding circuit Fig 10 Connecting the arc ignition cable to welding circuits Make sure that the arc ignition cable is connected correctly To do this turn on the power of the carriage and then set the arc ignition switc...

Page 19: ...e navigation buttons After you release the button the control system loads and the main screen from Fig 11 shows Fig 11 Control panel with the main screen displayed Tab 1 explains the symbols shown on the right of the main screen Operating mode Arc ignition switch TEST O I Direction switch Forward O Backward F1 F3 F2 Oscillation switch TEST O I Navigation button 2 Navigation button 1 ...

Page 20: ...llation dwell time in right position Press and hold and rotate 0 2 11 8 cm 0 1 4 5 in step 0 1 0 01 Oscillation width Press and release activates and rotate 10 300 cm min 5 120 in min step 5 1 Oscillation speed when the vertical slide is not connected Rotate Oscillation speed when the vertical slide is connected Press and release activates and rotate 0 300 cm min 0 120 in min step 1 0 5 Carriage s...

Page 21: ...during oscillation During oscillation dwell time the carriage stops to fill the crater Trapezoid The carriage travels at all times also during oscillation dwell time Square The carriage travels only during oscilla tion dwell time in left and right position During oscil lation the carriage stops During oscillation dwell time in center position the carriage fills the crater Behavior when the limit s...

Page 22: ...Weld length parameter available only when the stitch welding is set to ON Rotate OR 0 100 cm 0 40 in step 0 1 Space before welding Press hold and rotate 0 100 cm 0 40 in step 0 1 Space between welds only for stitch welding Rotate 0 999 cm 0 400 in step 1 0 5 Total length After reaching the total length the car riage acts as if the limit switch is activated Rotate or press 0 10 cm 0 4 in step 0 1 B...

Page 23: ... from the main screen with F1 Rotate Off The welding seam will not be tracked automati cally However you can adjust the torch position in the Y axis from the main screen during welding also in the Z axis when the motorized vertical slide is used Operating mode Automatic tracking in the Y axis only Operating mode Automatic tracking in the Z axis only Operating mode Automatic tracking in the Y and Z...

Page 24: ...c ignition switch to I If the arc ignition switch is set to I the torch starts welding prompt ly after you select a travel direction Use the direction switch to select a direction of travel Then the travel starts with the set parameters Then the status changes from to You can adjust the parameters from the main screen at any time with the knobs You can adjust the parameters from the setup screens ...

Page 25: ...and 8 mm flat wrenches to loosen the bolts 2 and nuts 3 Next use the 2 5 mm hex wrench to adjust the screws 4 and then tighten the bolts 2 Move the carriage along the track If the resistance is still incorrect repeat the above steps If the carriage moves smoothly use the 2 5 mm hex wrench to prevent rotation of each screw 4 Then use the 8 mm flat wrench to tighten the nuts 3 Fig 13 Adjusting the p...

Page 26: ...erent sensor tip use the 2 mm hex wrench and remove the installed rod Next install a rod with fork tip You can also use the 1 5 mm hex wrench to at tach one of three tips to a separate rod and then install the rod into the sensor Make sure that the carriage travels to the direction shown in Fig 14 to be able to track the seam correctly Fig 14 Changing the basic configuration to seam tracking confi...

Page 27: ... slide to the carriage Fig 15 Then use the 0 5 m 1 5 ft signal cable to connect the sensor to the vertical slide If the vertical slide is not used connect the sensor to the carriage with the 1 m 3 ft signal cable Fig 15 Connecting the tracking sensor to the carriage 0 5 m 1 5 ft signal cable 0 75 m 2 5 ft signal cable ...

Page 28: ...al 28 Install the torch into the torch holder Then tilt the rod of the sensor against the workpiece so that there is tension in the rod Next put the tip in the welding seam Fig 16 Fig 16 Setting the tracking sensor correctly in the welding seam ...

Page 29: ...em works When the tip of the sensor moves in the seam the system senses any small change in position of the seam Then the oscillator the vertical slide and the torch are moved to maintain the correct position above the seam Fig 17 Torch moves with small changes in position of the seam ...

Page 30: ...ignition switch set to TEST when powering Set the arc ignition switch to O Oscillation switch set to TEST when powering Set the oscillation switch to O Sensor tip fell out of the weld groove when tracking and arcing Set the direction switch to O Make sure that the tension in the rod of the sensor is cor rect Use the correct tip for the application Controller failure or no communication Contact ser...

Page 31: ...e rack of each rail 2 Clean the rollers Make sure that the rollers rotate freely 3 Clean the torch nozzle and replace if damaged Each month 1 Make sure that the knobs and the switches work as intended Replace if they are loose or damaged 2 Examine cables and cords and replace if damaged 3 Tighten screws if loose ...

Page 32: ...1 Seam tracking attachment Allows the carriage to track the welding seam 5 2 Tracking sensor tips Allow seam tracking in various applications Part number WSP 0523 07 01 13 0 rod required for sensor tips Part number ADT 0506 40 00 00 0 Part number ADT 0506 41 00 00 0 Part number ADT 0506 43 00 00 0 ...

Page 33: ... Motorized vertical slide Allows the vertical position of the torch to be controlled 5 4 0 5 m 1 5 ft signal cable Required for connecting the motorized vertical slide to the tracking sensor Part number OSK 0523 06 00 01 1 Part number PWD 0523 07 01 09 0 ...

Page 34: ...5 ft The minimum bend radius is 0 75 m 2 5 ft Use with 8 magnetic units or 8 narrow magnetic units If you need to use more units use narrow magnetic units Use the 13 mm flat wrench to remove the standard rollers and install the rollers for hi flex track Part number rail TRO 0673 00 00 00 0 Part number rollers for hi flex track ZSP 0673 07 00 00 0 ...

Page 35: ...The minimum bend radius is 5 m 16 5 ft 5 7 Rigid track Allows guiding the carriage along a straight line The length of a single rail is 2 m 6 5 ft 5 8 Rack adjustment tool Removes the clearance between the racks of two semi flex rails that are put on a curve Part number PKT 0341 13 00 00 0 Part number PRW 0482 15 05 00 0 Part number PRW 0482 47 00 00 0 ...

Page 36: ...ling off a track with open ends When the carriage comes into contact with the block the limit switch is activated Use two blocks to close the track and limit the travel path to a section Part number for semi flex and rigid track ZDR 0523 76 00 00 0 Part number for hi flex track ZDR 0673 08 00 00 0 ...

Page 37: ...c unit Heat resistant magnetic unit 100 1200 N 20 C 68 F 100 1200 N 75 900 N 80 C 176 F 75 900 N 50 600 N 120 C 248 F 50 600 N Use the 4 mm hex wrench to attach the unit to the tracks as shown in the figures Part number ZSP 0475 44 00 00 0 magnetic unit ZSP 0475 44 00 00 1 heat resistant magnetic unit Part number bracket for hi flex and semi flex track DYS 0482 19 00 00 0 Part number bracket for r...

Page 38: ...Rail Runner 2 Rail Runner 2 Operator s Manual 38 M6x20 M6x16 M6x16 M6x35 6 4 6 4 M6x20 M6x16 6 4 ...

Page 39: ... that differ in height up to 80 mm 3 1 Holding force on a 5 mm 0 2 thick surface Temperature 100 1200 N 20 C 68 F 75 900 N 80 C 176 F 50 600 N 120 C 248 F Install the unit in the same way as the magnetic unit is installed To adjust the angle use the 6 mm hex wrench and loosen four side screws Part number ZSP 0475 85 00 00 0 Part number bracket for hi flex and semi flex track DYS 0482 19 00 00 0 Pa...

Page 40: ...f 170 230 mm 6 7 9 1 Holding force on a 5 mm 0 2 thick surface Temperature 100 1200 N 20 C 68 F 75 900 N 80 C 176 F 50 600 N 120 C 248 F Install the unit in the same way as the magnetic unit is installed To adjust the spac ing use the 5 mm hex wrench and loosen four side screws Part number ZSP 0523 19 00 00 0 Part number bracket for hi flex and semi flex track DYS 0482 19 00 00 0 Part number brack...

Page 41: ...gnetic surfaces Holding force on a 5 mm 0 2 thick surface Temperature 100 1000 N 20 C 68 F 75 750 N 80 C 176 F 50 500 N 120 C 248 F Use the 4 mm hex wrench to attach the unit to the tracks as shown in the figures M6x16 M6x16 Part number PDS 0582 10 00 02 0 Part number bracket for hi flex and semi flex track DYS 0582 10 00 00 0 M6x16 M6x16 ...

Page 42: ...he 17 mm flat wrench not included and set the side screw to ON 5 11 Semi flex track support Allows supporting a semi flex track by using the support instead of a magnetic unit or narrow magnetic unit Use the 4 mm hex wrench to attach the support Part number WSP 0523 12 01 00 1 M6x16 M6x35 ...

Page 43: ...m track system Allows clamping a hi flex semi flex or rigid track to non ferromagnetic surfaces Part number vacuum pump with safety reservoir AGR 0541 24 10 00 0 115 V US AGR 0541 24 20 00 0 230 V CEE Other parts of the system are described in a related manual ...

Page 44: ...d Min mm Max mm 200 250 TRO 0523 14 00 00 0 2 4 250 300 TRO 0523 78 00 00 0 2 4 300 350 TRO 0523 20 00 00 0 2 4 350 400 TRO 0523 21 00 00 0 2 4 400 450 TRO 0523 23 00 00 0 2 6 450 500 TRO 0523 24 00 00 0 2 6 500 550 TRO 0523 25 00 00 0 2 6 550 600 TRO 0523 26 00 00 0 2 6 600 650 TRO 0523 22 00 00 0 2 6 650 700 TRO 0523 28 00 00 0 2 6 700 750 TRO 0523 29 00 00 0 2 6 750 800 TRO 0523 30 00 00 0 2 6 ...

Page 45: ...52 00 00 0 3 15 1900 1950 TRO 0523 53 00 00 0 3 15 1950 2000 TRO 0523 54 00 00 0 3 15 2000 2050 TRO 0523 55 00 00 0 3 15 2050 2100 TRO 0523 56 00 00 0 4 16 2100 2150 TRO 0523 57 00 00 0 4 16 2150 2200 TRO 0523 58 00 00 0 4 16 2200 2250 TRO 0523 59 00 00 0 4 16 2250 2300 TRO 0523 60 00 00 0 4 20 2300 2350 TRO 0523 61 00 00 0 4 20 2350 2400 TRO 0523 62 00 00 0 4 20 2400 2450 TRO 0523 63 00 00 0 4 20...

Page 46: ...supports and bracket Ring track support with bolts Part number WSP 0523 14 02 00 0 Ring track support with plastic feet Part number WSP 0523 14 11 00 0 Ring track support with magnets Part number WSP 0523 14 12 00 0 Ring track bracket Part number DYS 0523 14 14 00 0 ...

Page 47: ...art number UCW 0476 20 00 00 0 Short rod torch holder with clip 16 22 mm Part number UCW 0476 27 00 00 0 Short low rod torch holder with clip 16 22 mm Part number UCW 0476 06 00 00 0 Long rod torch holder with clamp 16 22 mm Part number UCW 0466 04 00 00 0 Long rod torch holder with clip 16 22 mm Part number UCW 0466 22 00 00 0 ...

Page 48: ...l 48 Torch clamp 16 22 mm Part number ZRZ 0466 04 01 00 0 Torch clip 16 22 mm Part number ZCS 0476 06 01 00 0 Torch clamp 22 35 mm Part number ZRZ 0466 19 00 00 0 Short rod Part number WLK 0476 20 01 00 0 Long rod Part number WLK 0466 04 10 00 0 ...

Page 49: ...ws pendulum oscillation of MIG MAG torches with the diameter of 16 22 mm 5 8 7 8 Can work with an optional seam tracking attachment To work without the attachment use a 203 mm rod and a clamping clock Part number PEP 0523 93 00 00 0 Part number OSC 0497 24 00 00 0 Part number KLM 0236 00 16 00 0 203 mm rod KST 0525 11 00 00 0 Clamping block ...

Page 50: ...ble the oscillator with a 203 mm 8 rod and a clamping block 1 Use the 80 mm 3 rod to put the oscillator onto the carriage 2 Next set the switch to the middle position 3 and connect the oscillator to the carriage 4 1 2 3 4 Part number KLM 0236 00 16 00 0 203 mm rod KST 0525 11 00 00 0 Clamping block ...

Page 51: ...s Manual 51 To use the oscillator with seam tracking put the oscillator onto the carriage with the installed seam tracking attachment 1 Next set the switch to the center position 2 and connect the oscillator to the tracking sensor 3 2 1 3 ...

Page 52: ...Rail Runner 2 Rail Runner 2 Operator s Manual 52 6 WIRING DIAGRAM ...

Page 53: ...Rail Runner 2 Rail Runner 2 Operator s Manual 53 ...

Page 54: ...Rail Runner 2 Rail Runner 2 Operator s Manual 54 ...

Page 55: ...Rail Runner 2 Rail Runner 2 Operator s Manual 55 ...

Page 56: ...E CONTROL 1 2 ZSP 0523 01 00 00 0 DRIVE SYSTEM ASSY 1 3 OSC 0523 02 00 00 0 OSCILLATOR 1 4 ZSL 0523 97 00 00 0 POWER SUPPLY 230V 1 4 ZSL 0523 97 00 01 0 POWER SUPPLY 115V 1 4 ZSL 0523 97 00 02 0 POWER SUPPLY 42V 1 5 UCW 0476 27 00 00 0 SHORT ROD TORCH HOLDER WITH CLIP 1 6 ZCS 0476 06 01 00 0 TORCH HOLDER CLAMP ASSY 1 7 SRB 000087 HEX SOCKET HEAD CAP SCREW M5x25 2 8 WLK 0476 20 01 00 0 SHORT ROD AS...

Page 57: ...GEAR z16 1 23 KLK 000004 SPRING PIN 3x12 1 24 OSK 0475 62 02 02 0 PIVOT PIN 1 25 ZLC 0475 62 02 01 0 THREAD JOINT 1 26 PKT 000039 KNOB D50xM10 1 27 KST 0525 11 00 00 0 DOUBLE CLAMPING BLOCK 1 28 RKJ 000036 HANDLEVER M6 32 2 29 WSP 0523 16 00 00 0 300 MM 12 ROD 1 30 KLC 000009 6 MM HEX WRENCH 1 31 SKR 0523 99 03 00 0 PLASTIC BOX ASSY 1 32 PWD 0523 10 03 00 0 POWER CABLE L 5 M 16 5 ft 1 33 KBL 0466 ...

Page 58: ...Rail Runner 2 Rail Runner 2 Operator s Manual 58 16 13 27 10 26 23 24 25 21 20 19 15 11 22 14 7 3 17 4 6 5 1 18 2 8 12 9 ...

Page 59: ...KET COUNTERSUNK HEAD SCREW M3x8 17 12 KRP 0523 03 02 00 1 REMOTE CONTROL BODY ASSY 1 13 PKT 0466 04 01 11 0 TORCH CLAMP KNOB 1 14 SRB 000087 HEX SOCKET HEAD CAP SCREW M5x25 1 15 WKR 000286 HEX SOCKET BUTTON HEAD SCREW M3x6 4 16 WZK 0523 03 06 00 0 CONTROL PANEL WIRE SET 1 17 MDL 0523 03 10 00 0 ENCODER MODULE ASSY 1 18 WKR 000181 CROSS RECESSED PAN HEAD SCREW M3x6 7 19 PDK 000013 ROUND WASHER 3 2 ...

Page 60: ...DER 1 3 RKJ 000036 HANDLEVER M6 32 1 4 OSL 0523 02 10 00 1 SECONDARY COVER 1 5 WKR 000102 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M6x20 6 6 SRB 000074 HEX SOCKET HEAD CAP SCREW M4x8 11 7 PLY 0523 02 17 00 0 INTERMEDIATE PLATE 1 8 OSL 0523 02 05 00 0 OSCILLATOR COVER ASSY 1 9 SRB 000262 HEX SOCKET LOW HEAD BOLT M6x25 1 10 PLY 0523 02 04 00 0 MOUNTING PLATE 1 11 DCS 0523 02 19 00 0 BELT TENSIONER 1 ...

Page 61: ... MOTOR GEAR ASSY 1 22 WKR 000484 HEX SOCKET SET SCREW WITH FLAT POINT M3x3 1 23 LOZ 000123 BALL BEARING 10x19x5 1 24 SRB 000175 LOW HEAD SOCKET CAP SCREW M6x12 1 25 PDK 000155 SMALL ROUND WASHER 6 4 1 26 SLN 0523 02 12 00 0 MOTOR 1 27 PRW 000066 CARRIAGE 1 28 ZDR 0523 02 11 00 0 BUMPER 2 29 SRB 000377 HEX SOCKET HEAD CAP SCREW M3x20 3 30 PRW 000067 LINEAR GUIDE 1 31 DYS 0523 02 16 00 0 SPACER II 1...

Page 62: ...4 21 65 11 10 20 9 57 61 18 58 59 19 74 16 15 62 7 23 67 63 14 13 72 8 64 73 68 69 ITEM PART NUMBER DESCRIPTION Q TY 1 WKR 000091 HEX SOCKET BUTTON HEAD SCREW M4x8 2 2 WKR 000313 HEX SOCKET BUTTON HEAD SCREW M3x8 8 3 PNK 000059 POWER SWITCH 1 4 GNZ 000053 FEMALE SOCKET 6 PIN 2 5 DLW 000042 CABLE GLAND WITH STRAIN RELIEF 1 6 OSL 0523 01 05 01 0 TOP COVER 1 7 NKR 000010 HEX NUT M3 8 ...

Page 63: ...1 30 PDK 000104 SMALL ROUND WASHER 13 1 31 PDW 0523 01 01 00 0 CHASSIS 1 32 NKR 0523 01 01 09 0 NUT 2 33 SRB 000078 HEX SOCKET HEAD CAP SCREW M5x12 6 34 ZDR 0523 01 01 08 0 BUMPER 4 35 WSP 0523 01 01 04 0 RIGHT BRACKET 1 36 KRP 0523 01 01 01 0 CHASSIS BODY 1 37 NKR 000034 NUT M5 SHORT 2 38 WKR 000077 HEX SOCKET SET SCREW WITH FLAT POINT M5x16 2 39 PLY 0523 01 01 02 0 RESISTING PLATE 1 40 SRB 00015...

Page 64: ...EX SOCKET BUTTON HEAD SCREW M4x8 12 66 RKJ 0523 01 04 02 0 RIGHT HANDLE 1 67 RKJ 0523 01 03 02 0 LEFT HANDLE 1 68 UCW 0523 15 00 00 0 PANEL HOLDER 1 69 SRB 000064 HEX SOCKET HEAD CAP SCREW M4x16 3 70 WZK 0523 01 05 02 0 POWER WIRE SET 1 71 WZK 0523 01 05 05 0 POWER SWITCH WIRE SET 1 72 SRB 000310 HEX SOCKET HEAD CAP SCREW M3x10 2 73 RDT 0523 01 09 04 0 RADIATOR 2 1 74 PDK 0523 01 11 00 0 THERMAL W...

Page 65: ... 11 18 17 12 19 10 7 6 5 4 28 3 1 ITEM PART NUMBER DESCRIPTION Q TY 1 WZK 0523 09 10 00 0 LED WIRE 1 2 WKR 000147 CROSS RECESSED COUNTERSUNK HEAD SCREW M3x12 1 3 UCW 0523 09 03 00 0 POWER SUPPLY HANDLE 1 4 NKR 000015 HEX NUT M5 1 5 PDK 000044 SPRING WASHER 5 1 1 6 PDK 000017 ROUND WASHER 5 3 1 ...

Page 66: ...4 NKR 000040 STRAIN RELIEF NUT PG11 1 15 NKR 000013 HEX NUT M4 2 16 PDK 000060 EXTERNAL TOOTH LOCK WASHER 4 3 2 17 WZK 0523 09 08 00 0 SECONDARY SIDE WIRE SET 1 18 DLW 000042 CABLE GLAND WITH STRAIN RELIEF PG16 1 19 WKR 000313 HEX SOCKET BUTTON HEAD SCREW M3x8 4 20 WZK 0523 09 07 00 1 ARC IGNITION WIRE SET 1 21 OBD 0523 09 12 00 0 BODY ASSY 1 22 PDK 000017 ROUND WASHER 5 3 1 23 SRB 000094 HEX SOCK...

Page 67: ...sibility that Rail Runner 2 Welding Carriage is manufactured in accordance with the following standards EN 12100 EN 60745 1 EN 60974 10 and satisfies regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 17 December 2015 ___________________________ Marek Siergiej CEO ...

Page 68: ...an ship under normal use for a period of 12 months from the date of sale This warranty does not cover rollers as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workman ship or material Serial number Date of sale Signature and stamp of the seller 1 18 30 December 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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