Steelcase 462 Leap V2 Disassembly Download Page 10 | Manualshive

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939546225 Rev A

®

2

2

3

1.

Remove the j-channel, located on

bottom of back, from the channel slot.
Use a flat-bladed screwdriver to begin
the removal process.

2.

Position chair upright. Slide hand

between cushion and outer back shell
to disengage tabs on both sides.

3.

Pull up & out on the cushion to

remove from the back shell.

1b

1a

ELASTIC BAND ON BOTTOM

OF BACK CUSHION

J-CHANNEL

J-CHANNEL

BACK CHANNEL SLOT

BACK CHANNEL SLOT

FLAT-BLADED

SCREWDRIVER

Back Disassembly

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Summary of Contents for 462 Leap V2

Page 1: ... 888 STEELCASE 888 783 3522 for immediate action by people who want to help you Outside the U S A Canada Mexico Puerto Rico and the U S Virgin Islands call 1 616 247 2500 Or visit our website www steelcase com 2010 Steelcase Inc Grand Rapids MI 49501 U S A Printed in U S A Page 1 of 20 939546225 Rev A 1 2 T 20 T 25 T 30 8 minimum ...

Page 2: ...lever 2 Locate the white quick release tab located on the left hand side of the chair as you sit in it between the plates 3 Lift the quick release tab while pulling the seat slide lever and sliding the seat forward SEAT SLIDE LEVER QUICK RELEASE TAB 2 REAR FRONT FRONT REAR Seat Disassembly ...

Page 3: ...4 Remove 11 screws from bottom of outer seat shell SEAT SHELL Bins for components removed Polypropylene Steel Page 3 of 20 939546225 Rev A ...

Page 4: ... pads 8 Remove seat depth lever and handle hinge adjustment plate and seat depth spring 9 Remove two 2 screws B which fasten the support plate Bins for components removed Steel Nylon Scrap Polyethylene Acetal 5 9 PANEL COVER SCREW A TOP PLATE OUTER DEPTH BEARING 2 SUPPORT PLATE FRONT SLIDE PAD 2 DEPTH SPRING LEAF SPRING SCREW B LEVER HINGE GROMMET Page 4 of 20 939546225 Rev A ...

Page 5: ...tring around the inner shell Lift fabric covered cushion and separate fabric topper fiber and cushion Recycle materials as shown Bins for components removed Polypropylene Antimony Free Polyester Fabric Polyurethane INNER SHELL CUSHION FIBER TOPPER FABRIC ...

Page 6: ...us releasing it from the inside cover and clearing the steel bracket Slide the cover up until it is loose around the arm stalk Skip to step C for arm removal b For platinum colored chairs gently pry the pod cap off the pod cover and slide it up the arm stalk Push the pod cover halfway down and follow step C for arm removal c While holding trigger button use a flat head screwdriver to deflect snap ...

Page 7: ...rews under arm cap Lift and remove outer arm cap Pull arm cap skin off arm cap Scrap remaining molded foam assembly 4 Use a T 20 drive bit to remove two 2 screws and pull off lower arm cap support rear bearing front bracket spring and washer LOWER ARM CAP SUPPORT HEIGHT ADJUSTMENT BEARING 3 2 4 FRONT BRACKET WASHER SPRING REAR BEARING MOLDED FOAM ASSEMBLY ARM CAP SKIN ...

Page 8: ...5 drive bit to remove the two 2 shoulder screws Remove two 2 wave washers and two 2 acetal washers 7 Remove two 2 swing arm links and pivot plate as shown Bins for components removed Steel ABS Acetal 5 6 7 SHOULDER SCREW WAVE WASHER ACETAL WASHER SWING ARM LINKS PIVOT PLATE SWING ARM BEARING FLAT PIVOT COVER ...

Page 9: ...screwdriver Lift and remove height adjustment lever and height adjustment spring 10 Remove screw on bottom of arm cap bracket Remove arm cap bracket NOTE Repeat steps 1 through10 to disassemble arm on opposite side Bins for components removed Steel Polypropylene Nylon 8 9 PIVOT ARM MOUNTING BASE PLATE HEIGHT ADJUSTMENT LEVER SPRING ACTIVATOR BUTTON 10 ARM CAP BRACKET ...

Page 10: ...r to begin the removal process 2 Position chair upright Slide hand between cushion and outer back shell to disengage tabs on both sides 3 Pull up out on the cushion to remove from the back shell 1b 1a ELASTIC BAND ON BOTTOM OF BACK CUSHION J CHANNEL J CHANNEL BACK CHANNEL SLOT BACK CHANNEL SLOT FLAT BLADED SCREWDRIVER Back Disassembly ...

Page 11: ... drawstring and J Channel off Place fabric nylon kit foam and inner back shell in appropriate bin Bins for components removed Fabric Polyurethane Foam Polypropylene Polyethylene Nylon FABRIC NYLON KIT FOAM FOAM INNER BACK SHELL J CHANNEL ...

Page 12: ...y pulling outward twisting and snapping off handle spring from lumbar back 7 Insert flat bladed screwdriver between front and back lumbar handle and twist to break apart Insert flat bladed screwdriver between lumbar handle retainer and back lumbar handle then twist to break apart Repeat for each tab HANDLE SPRING FRONT LUMBAR HANDLE BACK LUMBAR HANDLE LUMBAR HANDLE RETAINER ...

Page 13: ......

Page 14: ...6225 Rev A Bins for components removed Steel Polypropylene Back Disassembly 3 1 Position chair upright 2 Pop screw covers out 2a and remove upper pivot screws 2b 3 Pop screw covers out and remove lower pivot screws 2b 2a ...

Page 15: ...off arm rivets at points as indicated 5 Remove back frame and seat carrier from chair 6 Remove inner and outer carrier bearings 7 Unscrew depth adjustment block to remove 8 Remove seat carrier assembly from back frame assembly by pressing outward 8 6 6 7 4 5 OUTER CARRIER BEARING INNER CARRIER BEARING DEPTH ADJUSTMENT BLOCK ...

Page 16: ...lene Back Disassembly 9 Pop screw covers off lower pivot screws then remove screws and pivot bearing 10 Remove upper nuts and bearing using 1 2 socket wrench 11 Compress back shell frame inward to remove from ribbon assembly 9 10 11 UPPER BEARING UPPER NUT PIVOT BEARING SCREW COVER ...

Page 17: ... assembly 13 Remove belt assembly by prying along edge with 2 putty knife 14 Remove two 2 screws to disengage lumbar resistance assembly 15 Pry name plate from back ribbon using flat bladed screwdriver 16 Remove inner arm covers INNER ARM COVER 16 12 14 15 13 BELT ASSEMBLY LUMBAR RESISTANCE ASSEMBLY NAME PLATE BACK RIBBON ...

Page 18: ...opylene Chair Control Disassembly 2 3 1 1 Peel cap from upper back force control knob 2 Turning clockwise remove the LEFT HANDED screw from clutch puck 3 Remove bell assembly lever bushing and variable backstop lever and cap CAP BACKSTOP LEVER LEVER BUSHING BACKSTOP CAP BELL ASSEMBLY ...

Page 19: ...ks loose from the bracket 5 Loosen fasteners and remove bracket 6 Remove arm tube cover from arm tube assembly 7 Remove bolts using a 1 2 socket wrench 8 Pull carrier seat plate and carrier bearings from front of control mechanism assembly 7 6 4 5 CARRIER BEARINGS CARRIER SEAT PLATE BRACKET HANDLE ARM TUBE COVER ...

Page 20: ...ottom of the cylinder with a hammer or mallet while pulling forward on the chair base to remove base Recycle control and cylinder assembly NOTE If stool chair loosen and remove footring 2 Tap base with a mallet while pulling on the caster to remove each caster If caster pulls off without the stem use pliers to remove stem Recycle as shown below CYLINDER BASE 1 2 OR ...

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