SteelBeast BM-18 Operator'S Manual Download Page 1

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JEI Drilling & Cutting Solutions Ltd

Unit 21, Empire Business Park, Enterprise Way, Burnley, Lancs,

BB12 6LT, UK

Phone: 01706 229490, Fax: 01706 507347

www.steelbeast.co.uk

e-mail:

[email protected]

OPERATOR’S MANUAL

BEVELLING MACHINE

Summary of Contents for BM-18

Page 1: ...olutions Ltd Unit 21 Empire Business Park Enterprise Way Burnley Lancs BB12 6LT UK Phone 01706 229490 Fax 01706 507347 www steelbeast co uk e mail sales jeisolutions co uk OPERATOR S MANUAL B BM M 1 1...

Page 2: ...e guide for bevelling with radius 11 3 4 Preparing 11 3 5 Operating 12 3 6 Replacing the cutting inserts 13 3 7 Replacing the roller 14 3 7 1 Replacing the bevelling roller 14 3 7 2 Replacing the radi...

Page 3: ...onal attachment allows you to bevel pipes and a sticker protects aluminum workpieces from scratches A worktable fixture allows you to bevel flat bars 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1...

Page 4: ...ling Cutting Solutions Ltd is prohibited 4 1 3 Equipment included 1 Bevelling machine without milling head 1 unit 2 Plastic box 1 unit 3 6 mm hex wrench 1 unit 4 32 mm flat wrench 1 unit 5 Grease for...

Page 5: ...copyrights Copying using or distributing without permission of JEI Drilling Cutting Solutions Ltd is prohibited 5 1 5 Design Switch lock Handle Roller Speed dial Handle ON OFF switch Guide Clamping s...

Page 6: ...ne dry Do not expose the machine to rain snow or frost 10 Keep the work area well lit clean and free of obstacles 11 Do not use near flammable materials or in explosive environments 12 Use only tools...

Page 7: ...the machine falls is wet or has any damage stop the work and immediately send the machine to the service centre for check and repair 23 If you are not going to use the machine remove it from the work...

Page 8: ...distributing without permission of JEI Drilling Cutting Solutions Ltd is prohibited 8 3 STARTUP AND OPERATION 3 1 Removing and installing the milling head Unplug the power cord To remove the milling...

Page 9: ...ributing without permission of JEI Drilling Cutting Solutions Ltd is prohibited 9 To install the milling head remove the sleeve as shown before Then continue in the sequence that follows Make sure tha...

Page 10: ...head 22 5 30 37 5 45 50 55 60 Height a mm Width b mm 2 2 2 2 3 2 5 2 8 3 1 3 5 4 0 3 3 2 3 5 3 8 4 2 4 7 5 2 6 0 4 4 3 4 6 5 0 5 7 6 2 7 0 8 0 5 5 4 5 8 6 3 7 1 7 8 8 7 10 0 6 6 5 6 9 7 6 8 5 9 3 10...

Page 11: ...ust the position of the guide again 3 4 Preparing Install a milling head with the cutting inserts and set the required bevel width Then use the speed dial to set the speed that matches the type of the...

Page 12: ...tart with making small widths 3 4 mm 0 12 0 16 and increase them with experience Bevel in at least two passes Set the bevel width to a value that will allow the feed of 1 m min 3 ft min without using...

Page 13: ...ccess to the milling head Use the T15 torx screwdriver to remove the cutting inserts 3 4 Clean the sockets To change the cutting edge remove the inserts and turn them by 90 or 180 Then push them to th...

Page 14: ...ug the power cord Remove the circlip and the roller To install the roller use such a number of 1 mm 0 5 mm and 0 2 mm washers to set the gap to 0 2 0 6 mm between the roller and the cutting inserts Th...

Page 15: ...he radius roller Unplug the power cord Remove the circlip and the roller To install the roller use such a number of 1 mm 0 5 mm and 0 2 mm washers to keep a small gap between the roller and the cuttin...

Page 16: ...s prohibited 16 3 8 Replacing the brushes Every 200 work hours check the condition of the carbon brushes To do this unplug the power cord and then remove the cap and the brush If the brush is shorter...

Page 17: ...is prohibited 17 4 ACCESSORIES 4 1 Pipe attachment Allows external bevelling of pipes with diameters of at least 150 mm 5 9 and inter nal bevelling of pipes with diameters of at least 110 mm 4 3 1 Pi...

Page 18: ...r distributing without permission of JEI Drilling Cutting Solutions Ltd is prohibited 18 To install unplug the power cord Use heat to increase the temperature of the screws Use the T25 torx wrench to...

Page 19: ...h to loosen the rollers 2 and move them away from each other as far as possible Put the pipe vertically and put the machine onto the pipe Press the roller 3 to the pipe and move the rollers 4 equally...

Page 20: ...ther 4 3 Worktable fixture Allows you to bevel flat bars with cross section of at least 15 25 mm 0 6 1 and length of at least 400 mm 16 The maximum width of the flat bar is 100 mm 4 and the maximum he...

Page 21: ...BM 18 This document is protected by copyrights Copying using or distributing without permission of JEI Drilling Cutting Solutions Ltd is prohibited 21 4 2 1 3...

Page 22: ...mission of JEI Drilling Cutting Solutions Ltd is prohibited 22 3 1 2 4 5 Use the 5 mm hex wrench to loosen the horizontal clamp 1 and then put the workpiece 2 so that it makes contact with the guide 3...

Page 23: ...to install the vertical clamp 2 Move the clamp to the workpiece 3 and tighten the levers in this position 4 Next remove the work piece and set the required bevel parameters Then use the 5 mm hex wrenc...

Page 24: ...insert positioner Allows you to set the guide correctly for bevelling with a radius of 2 3 4 or 5 mm Unplug the power cord and lower the sleeve to get access to the cutting inserts Put the positioner...

Page 25: ...ing head 50 BM18CMH55 Bevelling milling head 55 BM18CMH60 Bevelling milling head 60 BM16IS Bevelling insert for steel 5 required sold per 10 in a set BM16ISa Bevelling insert for aluminium 5 required...

Page 26: ...bited 26 5 SPARE AND WEARING PARTS Part number Part name SCZ 000031 Carbon brush for 110 V SCZ 000030 Carbon brush for 230 V KLC 0509 13 00 00 0 32 mm flat wrench KLC 000009 6 mm hex wrench KLC 000028...

Page 27: ...ARK ENTERPRISE WAY BURNLEY LANCS BB12 6LT We declare with full responsibility that BM 18 BEVELLING MACHINE is manufactured in accordance with the following standards EN 60745 1 EN 55014 EN ISO 12100 a...

Page 28: ...to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise fr...

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