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739.704 | 11.10

3  Area of application

These instructions describe the functions and installation of a charge 

controller for photovoltaic (PV) systems to be used for charging 12 V or 

24 V lead-acid batteries in the hobby and leisure, residential, business, com-

mercial and small company areas.
The charge controller is only suitable for controlling solar modules. Never con-

nect any other type of charging source to the charge controller. This can de-

stroy the controller and / or the charging source. If other charging sources are 

to be used together with the device, first consult your dealer or installer and 

observe the information in the SOC calculation section of these instructions.
The controller is basically only suitable for use with the following types of 

12 V or 24 V rechargeable batteries: 
–  Lead-acid batteries with liquid electrolyte
–  Sealed lead-acid batteries; AGM, GEL
The respective battery type must be set in the controller, see Setting the 

battery type to Gel / Liquid. Observe the instructions of the battery manu-

facturer before connecting the battery. 

Important! The controller is not suitable for use with 

nickel-cadmium, nickel-metal-hydride, lithium-ion or any other 

types of rechargeable or non-rechargeable batteries. These 

types of battery must not be connected to the controller. Be sure to 

observe the safety instructions for the respective battery used.

The corresponding manufacturer's installation manual must be observed when 

installing the remaining components, e.g. solar modules, batteries and load.

The controller is only suitable for indoor use. It must be 

installed in a manner providing protection from weathering 

influences such as rain and direct sunlight. Ventilation openings 

must not be covered. The controller may only be used for the specified 

intended purpose. Also make sure that the permissible model-specific 

rated currents and voltages are not exceeded. No liability is accepted 

when the device is used in a manner other than for the intended 

purpose. Handle the product with care.

4  Controller protection functions

The controller is equipped with various systems for protecting its electron-

ics, the battery and connected load. Triggering of the protection devices 

is indicated by an error message (Section Error messages). The protection 

devices automatically reset when the error has been corrected.

Caution

 

Danger of damage to the controller. Despite the protective 

functions, the controller can still be damaged when more than 

one component is incorrectly connected.

The protective functions of the controller cover the following points:
• 

Protection against reverse connected solar modules 

The rated power of the solar modules must not exceed the rated power 

of the controller!

• 

Protection against reverse connected load devices on the load 

output

 

Protects the controller but not the load device.

• 

Protection against reverse connected battery

  

Charging and discharging of the battery are prevented.

• 

Short circuit fuse at module input

• 

Short circuit fuse at load output

• 

Protection against excessive charging current 

The controller disconnects the battery and switches off the load.

• 

No-load protection when operated without battery or load

 

Load output is protected from the module voltage. 

• 

Reverse current protection

  

Prevents reverse current from flowing into the solar modules at night. An 

additional reverse current diode is not required!

Summary of Contents for PR 1010

Page 1: ...Operating instructions Solar charge controller 10 A 15 A 20 A 30 A 739 704 11 10 EN...

Page 2: ...arging current 8 6 2 5 Load current 8 6 2 6 Ah Battery charge meter 8 6 2 7 Ah Battery discharge meter 8 6 2 8 Deep discharge protection advance warning 9 6 2 9 Load disconnection 9 7 Functions 10 7 1...

Page 3: ...If the device is installed abroad information on rules and protective measures must be obtained from the corresponding institutions authorities Do not start the installation until you are sure that yo...

Page 4: ...alled in a manner providing protection from weathering influences such as rain and direct sunlight Ventilation openings must not be covered The controller may only be used for the specified intended p...

Page 5: ...a suffi ciently large cross section to keep losses as low as possible e g 2 5 mm at 10 A and 2 m 4 mm at 20 A and 2 m 6 mm at 30 A and 2 m For correct functioning of the temperature compensation of t...

Page 6: ...ttery can be damaged when the connection cable is short circuited Install a fuse in the battery connection cable to protect the battery Observe the following connection sequence when commissioning the...

Page 7: ...em information The left button can be used to switch between the different display windows After the last window the first window is displayed once more The following figures show examples of system i...

Page 8: ...6 2 5 Load current Displays the current being consumed from the load output 6 2 6 Ah Battery charge meter Displays the total Ah charged into the bat tery since initial installation or the last reset o...

Page 9: ...oltage value Voltage control Voltage value and voltage bar display Voltage control with bar display The face symbol still looks happy 6 2 9 Load disconnection The following symbols flash when the deep...

Page 10: ...tery until the final charge voltage is reached Once charge controlling takes place the charge current is controlled via pulse width modulated PWM shunting of the module input shunt charge controller D...

Page 11: ...t rather relative to the point when the controller detects the transition from night to day This point can be influenced by bad weather fog or the natural seasonal changes in the lengths of day and ni...

Page 12: ...charging method and deep discharge protection are controlled by the calculated SOC value If loads are directly connected to the battery and not to the controller or the battery is also charged from a...

Page 13: ...connection After this period activating the function causes InF to be displayed left Fig Perform the self test as follows 1 Disconnect the solar module 2 Disconnect load 3 Disconnect the battery 4 Re...

Page 14: ...e Possible causes Solar module and load were not disconnected before the test Check this and repeat the test if necessary Defective controller Contact your dealer for a more detailed examination or re...

Page 15: ...external Steca bus 6 pin edge con nector Check the plug connection at the 6 pin edge connector check the power supply and check for correct functioning of external expansions If the error recurs then...

Page 16: ...d with incorrect polarity Correct the short circuit at module input Sun symbol appears after 10 s Connect the module Sun symbol appears after 15 min Connect the module with the correct polarity No bat...

Page 17: ...n of the fault is provided immediately after it is discovered Guarantee claims are to be directed to the seller The seller must be informed before guarantee claims are processed For processing a guara...

Page 18: ...5 C Load switch on 75 C Data on final charge voltage Depending on configured battery type Gel battery GEL Liquid electrolyte Li Normal charging float 13 9 V 27 8 V 13 9 V 27 8 V Boost charging boost f...

Page 19: ...r segments 12 8 V 25 6 V 8 bar segments 12 7 V 25 4 V 7 bar segments 12 5 V 25 0 V 6 bar segments 12 0 V 24 0 V 5 bar segments 11 7 V 23 4 V 4 bar segments 11 1 V 22 2 V 3 bar segments 11 0 V 22 0 V 2...

Page 20: ...739704...

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