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STA-CK-SKK

5

Operating Instructions available online

General

 

 1.  Recommendation: Before proceeding to any operation concerning the initial pressurisation of an accumulator, consult the applicable 

operating instructions.

 

2.  Pressurisation limits: Ensure that the SKK Charging Kit and any associated pressure gauge fitted are rated for the intended pressure 

for both pre-charging and pressure checking. Refer to the manufacturers specifications.

 

   The nitrogen gas pressure varies as a function of the gas temperature. After each inflation and deflation of nitrogen gas, wait for 

the temperature to stabilise before checking the pressure (this may take several minutes depending on the accumulator size).  

 Never exceed the maximum stated design pressure (PS or DP) of the accumulator as stamped on the vessel. If in doubt consult the 
manufacturer or check manufacturer’s operating instructions or specification manual. 

 

3.  Taking  into  account  the  temperature  influence  on  the  pre-charge  pressure:  In  order  to  observe  the  working  pressures  of  the 

accumulator it is advised to adjust the inflation pressure (P0) according to the operating or control temperature. 

Bladder Accumulators

Refer to page 4 for connection flow chart

 

  Remove the protection cap on the SKK gas valve coupling (F) fitted to the gas side of the accumulator

 

  Select the safety pattern pressure gauge and adaptor (3) and couple directly to the SKK gas valve coupling (F) on the STAUFF 

accumulator – pressure should now be indicated on the gauge

 

 To remove, uncouple the gauge from the STAUFF accumulator

Pre-charging Accumulators Instruction

General

    

 

Note: 

The following information applies to pre-charging new accumulators or after a bladder change when no gas pressure is present 

inside the accumulator.

Prior to pre-charging an accumulator it is important that the inside of the accumulator shell be lubricated. New STAUFF accumulators are 

already lubricated internally during the manufacture / assembly process. For older units or accumulators that have been repaired and a new 

bladder installed, STAUFF recommend that the accumulator be lubricated with enough system fluid to evenly coat the inside of the shell. 

 

To ensure good lubrication lay the accumulator horizontally and rotate on its axis.

The pre-charge setting is recommended to be set to 80% - 90% of the minimum system working pressure if no specific pressure has been 

calculated.

Checking the Pre-charge Pressure

 

Only use “gas approved" test hose

 

For use with nitrogen (N

2

) gas only

 

Safety goggles must be worn at all times

 

STAUFF pressure gauges are safety pattern type according to AS1349

Summary of Contents for STA-CK-SKK

Page 1: ...Direct Accumulator Charging Kit STA CK SKK INSTRUCTION MANUAL...

Page 2: ...coupling the safety gauge directly to the SKK gas valve connection on the STAUFF accumulator Features The standard kit is delivered in a storage case containing the following 1 1 x Charging valve 2 1...

Page 3: ...umulators In cases where the gauge and gauge adaptor will be left on the accumulator make sure that the gauge fitted is rated for the maximum system pressure of the hydraulic circuit 7 Never use an ac...

Page 4: ...ength 2000 mm Test Coupling 1 4 BSPP Connection 4 STAUFF SKK Gas Valve Coupling SKK Test Coupling 1 4 NPT for regulator connection Ensure appropriate thread sealing compound is applied prior to connec...

Page 5: ...nnection flow chart Remove the protection cap on the SKK gas valve coupling F fitted to the gas side of the accumulator Select the safety pattern pressure gauge and adaptor 3 and couple directly to th...

Page 6: ...on the nitrogen gas source until a small amount of gas can be heard coming from the bleed valve D which should be open After 5 seconds 0 7 Ltr 4 Ltr and 10 to 20 seconds 10 Ltr 55 Ltr slowly close th...

Page 7: ...upling 2 fitted to the regulator Slightly open the valve on the nitrogen gas source until a small amount of gas can be heard coming from the bleed valve D which should be open After 5 seconds 0 7 Ltr...

Page 8: ...l 39 0362 63 80 70 sales stauff it THAILAND STAUFF Thailand Co Ltd Tel 66 2 712 25 98 sales stauff co th CHINA STAUFF China Tel 86 21 68 18 70 00 info stauff com cn KOREA STAUFF Korea Ltd Tel 82 51 26...

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