State Water Heaters SUF 120 Installation &  Operation Instruction Download Page 4

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temperature be set for the lowest temperature which satisfies your hot water 

needs. This will also provide the most energy efficient operation of the water 

heater and minimize scale formation.

SETTING THE  WATER  HEATER TEMPERATURE AT  120°F/49°C  WILL

 

REDUCE THE RISK OF SCALDS. Some states require settings at specific 

lower temperatures.

Figure 1 shows the approximate time-to-burn relationship for normal adult

 

skin. Short repeated heating cycles caused by small hot water uses can 

cause temperatures at the point of use to exceed the thermostat setting by 

up to 20°F/11°C. If you experience this type of use, you should consider 

using lower temperature settings to reduce scald hazards.

 

Temperature  

Time to Produce 2nd & 3rd 

 

Setting 

Degree Burns on Adult Skin       

 

180°F / 82°C 

Nearly instantaneous

 

170°F / 77°C 

Nearly instantaneous

 

160°F / 71°C 

About 1/2 second

 

150°F / 66°C 

About 1-1/2 seconds

 

140°F / 60°C 

Less than 5 seconds

 

130°F / 54°C 

About 30 seconds

 

120°F / 49°C 

More than 5 minutes

FIGURE 1.

Valves for reducing point-of-use temperature by mixing cold and hot water are 

available (see Figure 2). Also available are inexpensive devices that attach 

to faucets to limit hot water temperatures. Contact a licensed plumber or the 

local plumbing authority.

FIGURE 2.

HIGH LIMIT SWITCH (E.C.O.)

The top immersion well of the dual bulb controller also contains the high limit 

(energy cutoff) sensor.  The high limit switch interrupts the main burner gas 

flow should the water temperature reach approximately 202°F/94°C.

Should the high limit switch activate, the control system will automatically reset 

the unit once the water temperature in the tank falls below 140°F/60°C. If the 

unit is manually shut down and restarted, as long as the temperature in the 

tank is lower than 160°F/71°C, the unit will reset and initiate operation.

High limit switch operation is the likely cause when higher than normal water 

temperatures occur with a recurring need to restart the water heater.  This 

could be due to a malfunctioning thermostat allowing the gas valve to remain 

open and the burner to continue firing even after water temperature in the 

tank has already reached the set point.  Contact your dealer or servicer if 

continued high limit switch operation occurs.

DISHWASHING MACHINE REQUIREMENT

All  dishwashing  machines  meeting  the  National  Sanitation  Foundation 
requirements are designed to operate with water flow pressures between 
15 and 25 pounds per square inch (103 Kpa and 173 Kpa).  Flow pressures 
above 25 pounds per square inch (173 Kpa), or below 15 pounds per square 
inch (103 Kpa), will result in improperly sanitized dishes.  Where pressures 
are high, a water pressure reducing or flow regulating control valve should 
be used in the 180°F (82°C) line to the dishwashing machine, and should 
be adjusted to deliver water between these limits.

The National Sanitation Foundation also recommends circulation of 180°F 
(82°C) water.  Where this is done, the circulation should be very gentle so 
that it does not cause any unnecessary turbulence inside the water heater.  
The circulation should be just enough to provide 180°F (82°C) water at the 
point of take-off to the dishwashing machine.  Adjust flow by means of the 
plug cock in the circulating line. (See installation diagrams.)

CIRCULATING PUMP

A circulating pump is used when a system requires a circulating 

loop or there is a storage tank used in conjunction with the heater. 

Refer to the piping diagrams at rear of manual for electrical hookup 

information and install in accordance with the current edition of the 

National Electrical Code, NFPA 70 or the Canadian Electrical Code, 

CSA C..

All bronze circulators are recommended for used with commercial 

water heaters.

Although  circulators  are  oiled  and  operated  by  the  manufacturer 

some circulators must be oiled again before operated. Please refer 

to manufacturer's instructions.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION  OR  SERVICE  OF  THIS  WATER  HEATER  REQUIRES 
ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE 
FIELD INVOLVED.  PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLY 
AND ELECTRICAL WORK ARE REQUIRED.

INSULATION BLANKETS

Insulation  blankets  available  to  the  general  public  for  external  use 

on gas water heaters are not approved for use on your water heater. 

The  purpose  of  an  insulation  blanket  is  to  reduce  the  standby  heat 

loss encountered with storage tank water heaters. Your water heater 

meets or exceeds the ASHRAE/IES 90.1 1999 standards with respect 

to  insulation  and  standby  loss  requirements,  making  an  insulation 

blanket unnecessary.

 

WARNING

Should you choose to apply an insulation blanket to this heater, you should 

follow these instructions.  Failure to follow these instructions can result in 

fire, asphyxiation, serious personal injury or death.

•    Do not apply insulation to the top, or the upper 15" (38 cm) of the water 

heater, as this will interfere with safe operation.

•    Do not cover the temperature & pressure relief valve.

•    Do not cover the instruction manual. Keep it on the side of the water 

heater or nearby for future reference.

•   Do obtain new labels from State for placement on the blanket directly 

over the existing labels.

Summary of Contents for SUF 120

Page 1: ...ERVICE MAINTENANCE LIMITED WARRANTY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not stor...

Page 2: ...Natural Gas and Propane Installation Code and CSA C22 1 the Canadian Electrical Code All documents are available from the Canadian Standards Association 8501 East Pleasant Valley Road Cleveland OH 441...

Page 3: ...RATURE CONTROL TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 2 FEATURES 3 4 Water Temperature Control 3 High Limit Switch E C O 4 Dishwashing Machine Requirement 4 Circulating Pump 5 INSTALLATION I...

Page 4: ...w pressures above 25 pounds per square inch 173 Kpa or below 15 pounds per square inch 103 Kpa will result in improperly sanitized dishes Where pressures are high a water pressure reducing or flow reg...

Page 5: ...sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detect...

Page 6: ...BER ISOLATION PIPE HANGERS ARE USED THIS PREVENTS ANY VIBRATIONS FROM BEING TRANSMITTED INTO THE LIVING SPACES HARD WATER Where hard water conditions exist water softening or the threshold type of wat...

Page 7: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The st...

Page 8: ...S POWER VENT CANADIAN POWER VENT FIGURE 5b CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Page 9: ...S DIRECT VENT CANADIAN DIRECT VENT FIGURE 6b CAUTION TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE AIR INTAKE IN WINDY COLD AREAS THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS...

Page 10: ...LOCATION MUST BE FOLLOWED 1 The intake vent terminal and the exhaust vent terminal must terminate on the same exterior wall and must be located at a minimum of 24 61cm from the vertical centerline of...

Page 11: ...the same side of roof 4 The center line of the intake vent termination and the center line of the exhaust vent termination must be no closer than 24 61cm 5 The intake vent terminal and the exhaust ve...

Page 12: ...or ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME ALSO USE ONLY IN A WELL VENTILA...

Page 13: ...s that the electrical contacts on this air flow switch be open before it will allow the blower to come on BLOCKED OUTLET PROVER SWITCH SEE FIGURE 12 The Blocked Outlet Prover Switch is set up to shut...

Page 14: ...NGCONDITIONS INSTALLINACCORDANCE WITH RECOMMENDATIONS OF SERVING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE FIGURE 13 CONNECTION OF GAS PIPE 1 When connecting gas pipe to unit apply wrench to f...

Page 15: ...VE This heater is equipped with an approved temperature and pressure relief valve ASME ratings cover pressure relief CSA ratings cover release rate with temperature actuation FOR SAFE OPERATION OF THE...

Page 16: ...upply Voltage is reversed the controller will not sense flame Verify polarity before connecting the unit 3 This unit may never be connected to any existing heating system or component s previously use...

Page 17: ...y the desktop screen if there are no active faults or warnings An example of this screen is shown to the right The first temperature on this screen is the temperature of the water inside the tank The...

Page 18: ...u DISPLAY ACTION From the Main Menu press Select to enter the Temperatures screen DISPLAY 2 Operating States In the main desktop screen there are some specific Operating States that are indicated on t...

Page 19: ...an occur during operation These are Warnings and Faults Warnings This is a non safety related condition that the control has detected that may cause the water heater to operate in a less than optimal...

Page 20: ...tion about the water heater and the current status of specific conditions can be found INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE F...

Page 21: ...let pressures confirmed simply turn the switch on and observe operation Cycle the unit off and on several times to ensure proper operation OPERATING INSTRUCTIONS IMPORTANT IT IS RECOMMENDED THAT A QUA...

Page 22: ...able is factory set to cutout at 202 F 94 C The controller must be manually reset by depressing the reset button on front of the control when water temperature drops to below 160 F 71 C TABLE 4 HIGH A...

Page 23: ...23 FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 120 MODELS ONLY...

Page 24: ...BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 150 MODELS ONLY OPERATING INSTRUCTIONS T...

Page 25: ...OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of lif...

Page 26: ...rn off the heater electrical disconnect switch 2 Close the cold water inlet valve to heater 3 Open a nearby hot water faucet to vent the system 4 Open the heater drain valve 5 If the heater is being d...

Page 27: ...sly it may be due to thermal expansion of water in a closed water supply system or it may be due to a faulty relief valve Thermal expansion is the normal response of water when it is heated In a close...

Page 28: ...OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE CONNECT RETURN LINE FROM HOT WATER CIRCULATING LOOP IF USED TO COLD WATER INLET LINE PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES I...

Page 29: ...PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW P...

Page 30: ...TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN...

Page 31: ...TH LOCAL CODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER...

Page 32: ...HOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 5 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 33: ...nits with the higher water flow may have a shortened life Dimensions shown are for minimum space occupied by the water heaters assemblies Space for the venting system and unit servicing must be added...

Page 34: ...is tightly closed Also check the cleanout opening for leakage 2 The apparent leakage may be condensation which forms on cool surfaces of the heater and piping 3 If the outlet of the relief valve is le...

Page 35: ...g the prepurge portion of the ignition cycle due to the location of the gas orifice MOTOR RUNS BURNER LIGHTS MOMENTARILY THEN LOCKS OUT 1 Reset the appliance two more times to ensure that all of the a...

Page 36: ...heater is or is attempted to be modified or altered in any way including but not limited to by attaching non company approved appliances or equipment 4 SERVICE AND REPAIR EXPENSES Under the limited wa...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...39 NOTES...

Page 40: ...40 500 TENNESSEE WALTZ PARKWAY ASHLAND CITY TN 37015 PHONE 1 800 365 0024 www statewaterheaters com...

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