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Venting system

examine the venting system every six months for obstructions 

and/or  deterioration  of  the  vent  piping.  Check  all  vent  system 

connections for leakage and repair or reseal as necessary.
remove all soot or other obstructions from chimney which will 

retard free draft.

intake air sCreen

The intake air screen is attached to the inlet end of the combustion 

blower. Inspect the intake air screen every six months. The intake air 

screen should be cleaned of any buildup of debris or foreign material.

temperature-pressure relief ValVe test

•  Burn hazard.

•  Hot water discharge.

•  Keep clear of Temperature- 

Pressure Relief Valve 

discharge outlet.

It is recommended that the Temperature-Pressure relief Valve 

should  be  checked  to  ensure  that  it  is  in  operating  condition 

every 6 months.
When checking the Temperature-Pressure relief Valve operation, 

make sure that (1) no one is in front of or around the outlet of the 

Temperature-Pressure relief Valve discharge line, and (2) that 

the water discharge will not cause any property damage, as the 

water may be extremely hot. Use care when operating valve as 

the valve may be hot.
To  check  the  relief  valve,  lift  the  lever  at  the  end  of  the  valve 

several times, see Figure 25. The valve should seat properly and 

operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet 

to the water heater and drain the water heater, see Draining and 

Flushing on page 29. replace the Temperature-Pressure relief 
Valve  with  a  properly  rated/sized  new  one,  see  Temperature-

Pressure  relief  Valve  on  pages  13-14  for  instructions  on 

replacement.

figure 25.

If  the  Temperature-Pressure  relief  Valve  on  the  water  heater 

weeps  or  discharges  periodically,  this  may  be  due  to  thermal 

expansion.
NOTe: excessive water pressure is the most common cause of 

Temperature-Pressure  relief  Valve  leakage.  excessive  water 

system pressure is most often caused by "thermal expansion" 

in a "closed system." See Closed Water Systems and Thermal 

expansion on page 13. The Temperature-Pressure relief Valve 

is not intended for the constant relief of thermal expansion.
Temperature-Pressure relief Valve leakage due to pressure build 

up in a closed system that does not have a thermal expansion 

tank installed is not covered under the limited warranty. Thermal 

expansion tanks must be installed on all closed water systems.
DO  NOT  PlUG  THe  TeMPerATUre-PreSSUre  relIeF 

VAlVe  OPeNING. THIS  CAN  CAUSe  PrOPerTY  DAMAGe, 

SerIOUS INJUrY Or DeATH.

explosion hazard

Te

mperature-Pressure relief Valve

must comply with ANSI Z21.22

-

CSA 4.4 and ASMe code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.

Can result in overheating and

excessive tank pressure.

Can cause serious injury or death.

anode rod inspeCtion

The anode rod is used to protect the tank from corrosion. Most 

hot water tanks are equipped with an anode rod. The submerged 

rod sacrifices itself to protect the tank. Instead of corroding tank, 

water ions attack and eat away the anode rod. This does not affect 

water’s taste or color. The rod must be maintained to keep tank 

in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water  condition. A  corroded  or  pitted  anode  rod  indicates  high 

water conductivity and should be checked and/or replaced more 

often than  an anode rod that appears to be intact. replacement 

of a depleted anode rod can extend the life of your water heater. 

Inspection should be conducted by a qualified technician, and at 

a minimum should be checked annually after the warranty period.
Artificially softened water is exceedingly corrosive because the 

process substitutes sodium ions for magnesium and calcium ions.
The use of a water softener may decrease the life of the water 

heater tank.
The anode rod should be inspected after a maximum of three 

years  and  annually  thereafter  until  the  condition  of  the  anode 

rod dictates its replacement. Anode replacement is not covered 

by warranty.
NOTe: Artificially softened water requires the anode rod to be 

inspected annually.

maintenanCe 

Summary of Contents for SBL81120NE

Page 1: ...and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immed...

Page 2: ...ion 32 Start Up Conditions 32 Operational Conditions 32 Troubleshooting 33 Water Piping Diagrams 34 Notes 50 Limited Warranty 51 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 Gener...

Page 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances Warning This product contains a chemical known to the St...

Page 4: ...ion Contact a qualified installer or service agency for installation and service Excessive gas pressure to gas valve can cause serious injury or death Do not use water heater with any gas other than t...

Page 5: ...ter system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at...

Page 6: ...his manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE...

Page 7: ...water heater cannot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the control then needs to be depressed Continued manual...

Page 8: ...61 67 70 72 78 SBL81120NE 120 81 82 GPH 331 298 239 221 199 170 166 149 133 119 110 108 99 95 92 85 35 307 LPH 1254 1129 903 836 752 645 627 564 502 451 418 410 376 358 347 322 SBL81154NE 154 81 82 GP...

Page 9: ...eiling must be a continuous run no joints and retain 6 15 2 cm clearance unless an approved reducing thimble is used A service clearance of at least 24 61 cm should be maintained from serviceable part...

Page 10: ...n labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustio...

Page 11: ...MP WIRING DIAGRAM STORAGE TANK OR BUILDING RECIRCULATION FIELD SUPPLIED TEMPERATURE CONTROL INSTALLED IN THE STORAGE TANK OR CIRCULATING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VAC POWE...

Page 12: ...tic pressure and with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good...

Page 13: ...ge 20 and Water Piping Diagrams on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temper...

Page 14: ...not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems and Ther...

Page 15: ...tand instruction manual For safe operation an adequate supply of fresh uncontaminated air for combustion and ventilation must be provided An insufficient supply of air can cause recirculation of combu...

Page 16: ...Figure 15 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 i...

Page 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Page 18: ...nector size 6 inches 6 8 10 15 20 30 50 100 Input Btu hr Rise Vent Connector Diameter Inches 154 000 1 ft 6 6 6 6 6 6 6 6 154 000 2 ft 6 6 6 6 6 6 6 6 154 000 3 ft 6 6 6 6 6 6 6 6 Number of 154 Heater...

Page 19: ...15 20 30 50 100 Input Btu hr Rise Vent Connector Diameter Inches 250 000 1 ft 8 8 7 7 7 6 6 6 250 000 2 ft 7 7 7 7 6 6 6 6 250 000 3 ft 7 7 7 7 6 6 6 6 Number of 250 Heaters Combined Input in Thousand...

Page 20: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Page 21: ...ing heat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 19 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES...

Page 22: ...n to properly wire the hot and neutral connections IF ANY OF THE ORIGINAL WIRE AS SUPPLIED MUST BE REPLACED USE ONLY 18 AWG 105 C 600V UL AWM STYLE 1015 WIRE EXCEPT GAS VALVE CABLE WHICH MUST USE 2 CO...

Page 23: ...attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 21 Th...

Page 24: ...s away from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 23 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Val...

Page 25: ...gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater Installa...

Page 26: ...the desired setting 9 If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your technician or gas supplier Wait five 5 minutes to clear out any gas If you th...

Page 27: ...to determine if Burner is lit Does Burner light Ignition Control changes Blower from low speed to high speed after 5 seconds Ignition Control monitors flame signal Thermostat is satisfied Blower off B...

Page 28: ...y thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temp...

Page 29: ...hismanual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to complete...

Page 30: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Page 31: ...t fitting into the drain valve opening of heater after applying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over ti...

Page 32: ...be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location of...

Page 33: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Page 34: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Page 35: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 36: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Page 37: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Page 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 40: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 41: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Page 42: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Page 43: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Page 44: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Page 45: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Page 46: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Page 47: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Page 48: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Page 49: ...49 Model Dimension A SBL 120 154 68 SBL 180 199 250 A 76...

Page 50: ...50 Notes...

Page 51: ...is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warrant...

Page 52: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 365 0024 Parts 800 821 2017 www statewaterheaters com Copyright 2012 State Water Heaters All rights reserved...

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