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Installation of the water heater must be accomplished in such a manner
that if the tank or any connections should leak, the flow will not cause
damage to the structure.  For this reason, it is not advisable to install the
water heater in an attic or upper floor.  When such locations cannot be
avoided, a suitable drain pan should be installed under the water heater.
Drain pans are available from your local plumbing contractor.  Such a
drain pan must have a minimum length and width of at least 2 inches
(51 mm) greater that the water heater dimensions and must be piped to
an adequate drain.

Water heater life depends upon water quality, water pressure and the
environment in which the water heater is installed. Water heaters are
sometimes installed in locations where leakage may result in property
damage, even with the use of a drain pan piped to a drain. However,
unanticipated damage can be reduced or prevented by a leak detector
or water shut-off device used in conjunction with a piped drain pan.
These devices are available from some plumbing supply wholesalers
and retailers, and detect and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or turn off the

incoming water to the water heater when leakage is detected.

• Sensors mounted in the drain pan that turn off the water supply to

the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the water

pressure differential between the cold water and hot water pipes
connected to the water heater.

LOCATING THE NEW WATER HEATER

• Devices that will turn off the gas supply to a gas water heater while

at the same time shutting off its water supply.

Also, the water heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.

INSULATION BLANKETS

Insulation blankets are available to the general public for external use
on electric water heaters but are not necessary with this product.  The
purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters.  Your water heater meets or
exceeds the National Appliance Energy Conversation Act standards
with respect to insulation and standby loss requirements, making an
insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you
should follow these instructions below. Failure to follow these
instructions can result in fire, serious personal injury, or death.

Do not cover the temperature and pressure relief (T & P) valve with
an insulation blanket.

Do not cover the instruction manual.  Keep it on the side of the
water heater or nearby for future reference.

Do obtain new warning and instruction labels for placement on the
blanket directly over the existing labels.

INSTALLING THE NEW WATER HEATER

WATER PIPING

HOTTER  WATER  CAN  SCALD:
Water heaters are intended to produce hot water.  Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing, cleaning and other sanitizing needs can scald and permanently
injure you upon contact.  Some people are more likely to be permanently
injured by hot water than others.  These include the elderly, children,
the infirm, or physically/mentally handicapped.  If anyone using hot
water in your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the hot
water tap, then you must take special precautions.  In addition to using
the lowest possible temperature setting that satisfies your hot water
needs, a means such as a *mixing valve, shall be used at the hot water

taps used by these people or at the water heater.  Valves for reducing
point of use temperature by mixing cold and hot water are also available.

Consult a Qualified Installer or Service Agency.  Follow  manufacturer’s
instructions for installation of the valves.  Before changing the factory
setting on the thermostat, read the “Temperature Regulation” section in
this manual.

This water heater shall not be connected to any heating systems or
component(s) used with a non-potable water heating appliance.

Toxic chemicals, such as those used for boiler treatment shall not be
introduced into this system.

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves, check
valves, back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass, and no
other measures are taken, the devices cause the water system to be
closed.  As water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.

Summary of Contents for 184748-001

Page 1: ...RECTEDTOTHELOCALDEALERFROMWHOMTHEWATERHEATERWAS PURCHASED IFYOUAREUNSUCCESSFUL PLEASEWRITETOTHECOMPANYLISTEDONTHERATINGPLATEONTHEWATERHEATER GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 gallons Input rating of 12 Kw or less Instruction Manual RESIDENTIAL HUD SIDE PLUMBING ELECTRIC WATER HEATERS FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPA...

Page 2: ...al Code and applicable local electrical and plumbing codes and tools necessary to confirm proper installation and operation of the water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the ...

Page 3: ...3 GENERAL SAFETY ...

Page 4: ...r whose name appears on the rating plate 4 Carefully plan the place where you are going to put the water heater INSTALLATIONORSERVICEOFTHISWATERHEATERREQUIRES ABILITYEQUIVALENTTOTHATOFALICENSEDTRADESMAN IN THEFIELDINVOLVED PLUMBINGANDELECTRICALWORKARE REQUIRED Examine the location to ensure the water heater complies with the Facts to ConsiderAbout the Location section in this manual 5 For Californ...

Page 5: ... COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PANS UNDER HEATERS TO PREVENT DAMAGE DUE TO LEAKAGE REFER TO WATER HEATER LOCATION ON PAGE 8 INSTALLTHERMALEXPANSIONTANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM ...

Page 6: ...xing valves are available local plumbing contractor Consult a Qualified Installer or Service Agency Follow mixing valve manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual LOCATING THE NEW WATER HEATER FACTS TO CONSIDERABOUT THE LOCATION Carefully choose an indoor location for the ne...

Page 7: ...n blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions below Failure to follow these instructions can result in fire serious personal injury or death Do not cover the temperature and pressure relief T P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future...

Page 8: ...e water heater The water heater is equipped with 3 4 inch NPT water connections NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet it will harm the dip tube and damage the tank FIGURE 3 WATER PIPING PRESSURE TEST This section is only for the manufacturer in...

Page 9: ...lief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Sha...

Page 10: ...ucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair as needed T P VALVE and PIPE INSULATION On Selected Models Remove insulation for T P Valve and pipe connections from carton Fit pipe insulation over the incoming cold water line and the hot water line Make sure that the insulat...

Page 11: ...11 WIRING DIAGRAMS TURN OFF THE HEATER ELECTRICAL SUPPLY BEFORE SERVICING ANY ELECTRICAL COMPONENTS FIGURE 7 ...

Page 12: ...power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electrode conductor shall b...

Page 13: ...ople are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possibl...

Page 14: ...armless bacteria is nontoxic to humans D An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local water heater supplier or service agency f...

Page 15: ...terminate to an adequate drain 6 Close the drain valve 7 Follow the instructions in the Filling the Water Heater section THERMOSTAT REMOVAL REPLACEMENT ANODE ROD INSPECTION The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away t...

Page 16: ...against the tank 8 Attach the wires to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 9 Put plastic terminal cover back in place 10 Replace the insulation block and pad to cover the thermostat 11 Replace outer door then turn the electric power ON ELEMENT CLEANING RE...

Page 17: ... terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 18 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 19 8 Clean the area around the element opening Remove any sediment from or around the element opening and inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in ...

Page 18: ...re the thermostat remains firmly against the surface of the tank FIGURE 21 16 Replace terminal cover on thermostat making sure the locking tabs on the terminal cover are in place 17 Replacetheinsulationblockandpadsothatitcoversthethermostat and element see Figure 21 18 Replace outer door 19 Turn ON electric power to water heater FIGURE 22 DRAIN VALVE WASHER REPLACEMENT See Figure 23 1 Follow Drain...

Page 19: ...ions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the Installing the New Water Heater section F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Water in the water heater bottom or on the floor may be from co...

Page 20: ...iances near water heater Install thermal expansion tank DO NOT plug T P valve Check relief valve for proper operation DO NOT plug T P valve Drain and flush heater thoroughly then refill Chlorinate water supply Turn disconnect switch on or contact electrician Refer to temperature regulation Reduce hot water use Allow more time for heater to reheat water Have plumber check and repair leaks Contact d...

Page 21: ...ed accordingly The model number of your Water Heater will be found on the rating plate located above or adjacent to outer door Key No Part Description 1 Temperature Pressure Relief Valve 2 Outlet Nipple Assembly 3 Inlet Nipple 4 Conduit Bracket 5 Junction Box Cover 6 Upper and Lower Element 7 Element Gasket 8 Thermostat Bracket ea 9 Lower Thermostat 2 Pole 10 Terminal Cover 11 Lower Thermostat w H...

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