Star ULTRA-MAX 8024CBA Installation And Operating Instructions Manual Download Page 6

6

2M-Z16154, Ultra-Max Gas Char

-broiler

GENERAL INSTALLATION DATA (continued)

PLACING RADIANTS - RCBA SERIES

After the unit is unpacked and installed, place 1 radiant above each burner. Install each radiant on 2 

slots of the rear wall and on 1 pin of the front wall of the liner weld assembly. Refer to the exploded view 

in this manual for orientation of the radiants.  

PLACING LAVA ROCKS- CBA SERIES

Open the lava rock bags and place rock evenly on the lower internal grates - not the top cooking grates.  

Spread the lava rock evenly on the grates approximately 1 layer thick.  Do not cover the grates with 

more than two layers of lava rock.  Do not put more than 5 pounds of rock per foot, or for every two 

burners.  

NOTE: To much rock will deflect the heat downward.

GAS PIPING

Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet the 

full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked 

to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male 

threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. WARNING: 

Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage 

the valve and affect its operation. When installing this appliance, all pipe and fittings must be free from 

all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each charbroiler. It should be connected to the inlet pipe 

at the rear of the unit. The gas supply is then connected to it. The supply pressure to the regulator is not to 

exceed 1/2 PSIG.  It is shipped set for 5" water column manifold pressure for use with natural gas. 

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the manifold and within six feet of the 

charbroiler.

CONNECTING GAS SUPPLY LINE

The gas inlet of the charbroiler is sealed at the factory to prevent entry of dirt. Do not remove this seal 

until the actual connection is made to the gas supply line. 

PROPANE GAS - CONVERSION

This charbroiler is equipped with fixed orifice hoods and is shipped from the factory for use with natural 

gas. To convert to propane gas, install the burner orifice hoods, located in the water pan, as follows:

1.  Remove grates, radiants and burners.

2.  Remove the burner orifice hoods (NAT #47) and install the orifice hoods (LP #55) supplied.

3.  Replace the burners, radiants, and grates.

4.  Set manifold pressure to (10) inch water column.  A 1/8" pipe plug on the burner manifold can 

be removed for attaching a pressure gauge.  Remove the slotted, or hex-threaded plug from the 

pressure regulator.  Invert the plug and re-install.  The letters "LP" should now be visible on the 

plug.  The regulator is now set for 10" (25.4 cm) water column. Attach the conversion label, supplied 

with the unit, close to the nameplate.

CHECKING FOR GAS LEAKS

Check entire piping system for leaks. Soap and water solution or other material acceptable for the 

purpose, shall be used in locating gas leakage. 

Matches, candle flame or other sources of ignition shall not be used for locating 

gas leaks. 
PILOT LIGHTING INSTRUCTIONS

The charbroiler is equipped with standing pilots,  and should be lit immediately after the gas is turned on.

1.  Turn off main valve to unit.
2.  Turn off all knobs and pilot valves and wait 5 minutes to clear gas.
3.  The pilot lights on this broiler have been pre-set at the factory. Turn the adjustable screw 

counterclockwise to open and clockwise to close.

CAUTION

Summary of Contents for ULTRA-MAX 8024CBA

Page 1: ...damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY Do not store or use gasoline or other flam...

Page 2: ...te we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications By using the information provided the user assumes all risks in...

Page 3: ...kg 541 lbs 245 3 kg 60 152 4 cm 8172RCBA 12 240 000 1 815 sq in 11 710 sq cm 596 lbs 269 9 kg 731 lbs 330 9 kg 72 182 9 cm LAVA ROCK 8024RCBA 4 80 000 603 sq in 3 890 sq cm 196 lbs 88 9 kg 262 lbs 118...

Page 4: ...with either ANSI Z21 69 or CAN CGA 6 16 and a quick disconnect device complying with either ANSI Z21 41 or CAN1 6 9 It must also be installed with restraining means to guard against transmission of s...

Page 5: ...caster Cut leg should measure 19 tube length not overall length Casters add about 6 1 4 of height to the unit Be sure to use approved strain relief means for protecting gas line connection If an appl...

Page 6: ...SIG It is shipped set for 5 water column manifold pressure for use with natural gas MANUAL SHUT OFF VALVE A manual shut off valve should be installed upstream from the manifold and within six feet of...

Page 7: ...you like and set the valves accordingly Be sure burners are staying fully lit when set in low positions LIGHTING When broiler is first lit it will smoke for approximately 20 30 minutes until the pres...

Page 8: ...TANCES MAY NOT BE AVAILABLE ILLUSTRATIVE PURPOSES ONLY AND IN SOME ITEMS ARE INCLUDED FOR MODEL SK2607 Rev A 6 24 13 8124RCBA 8024CBA 8124RCBA 8136RCBA 8148RCBA 8160RCBA 8172RCBA 8024CBA 8036CBA 8048C...

Page 9: ...0CBA 12 8172RCBA 8072CBA 13 2M Z15805 ULTRA MAX LOGO 1 ALL 14 2C 8477 CLIP 125 PO STL PHOS 4 ALL 15 2K Z15961 MANIFOLD 1 8124RCBA 8024CBA 2K Z15946 8136RCBA 8036CBA 2K Z15945 8148RCBA 8048CBA 2K Z1592...

Page 10: ...ils or abrasive cleaners abrasive pads product identifiers and point of sale attachments or any other non food object tha comes in continuous contact with the roller coating This warranty does not app...

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Page 14: ...position de fermeture NETTOYAGE Nettoyer le barbecue r guli rement Enlever la section du grille et la laver dans l vier Enlever la brosse les particules carbonis es Enlever et laver le bac eau Nettoy...

Page 15: ...r l par un individu haut bas sur ferm valve La vari t des temp ratures de cuisson sur le gril peut tre obtenue en tournant la molette de valve de br leur n importe quelle position entre ON et OFF C es...

Page 16: ...ression convertible Il doit tre raccord au tuyau d admission l arri re de l appareil L alimentation de gaz y est raccord e La pression d approvisionnement au r gulateur ne doit pas exc der 1 2 PSIG Po...

Page 17: ...La jambe de coupe devrait mesurer 19 longueur de tube longueur hors tout Les roulettes ajoutent environ 6 1 4 de taille l unit Soyez s r d utiliser des moyens approuv s de passe fils pour prot ger la...

Page 18: ...CGA 6 16 et un dispositif rapide tant conforme la norme ANSI Z21 41 ou au CAN1 6 9 Il doit galement tre install avec des moyens retenants de garder contre la transmission de la contrainte au connecte...

Page 19: ...ce manuel sont susceptibles de changer sans pr avis Quoique STAR Manufacturing exerce la bonne foi de fournir le renseignement correct STAR n est pas responsable pour les erreurs ou les omissions dan...

Page 20: ...il sera install selon des r glements actuels et utilis seulement dans l espace bien a r R f rez vous aux instructions avant d installer et utiliser cet appareil POUR VOTRE S RET N enregistrez pas ou n...

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