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CHAPTER 2

MAINTENANCE AND LUBRICATION

1. Maintenance ............................................................................................ 8

1-1.   Cleaning the Thermal Head and Platen .................................................................8
1-2.   Handling Paper Jams .............................................................................................9
1-3.   How to Release the Cutter Lock .............................................................................9

2. Lubrication ............................................................................................. 10

2-1.   Lubricant  .............................................................................................................10
2-2.   Lubricating Method  ............................................................................................10
2-3.   Lubricated Areas ..................................................................................................10

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Summary of Contents for TUP500 series

Page 1: ...THERMAL PRINTER TUP500 SERIES TECHNICAL MANUAL FIRST EDITION ...

Page 2: ... are subject to change without notice All efforts have been made to ensure the accuracy of the contents of this manual at the time of going to press However should any errors be detected STAR would greatly appreciate being informed of them The above notwithstanding STAR can assume no responsibility for any errors in this manual Copyright 2009 Star Micronics Co Ltd ...

Page 3: ...tenance procedures to be executed by service personnel It is not intended for the general user Users of this manual should have a basic knowledge and understanding of the English language This manual is divided into the following sections Chapter 1 Adjustments Chapter 2 Maintenance and Lubrication Chapter 3 Parts List First edition Feb 2009 ...

Page 4: ...n this chapter a brief explanation is given of the methods for making adjustments Follow the instructions when performing maintenance inspections or when replacing parts to correct malfunctions 1 Sensor Adjustment 2 1 1 Adjustment of the PE BM Sensor 2 1 2 Adjustment of the NE Sensor 4 1 3 Adjustment of the Presenter Sensor 5 ...

Page 5: ...the roll paper is nearing its end Presenter Sensor TUP592 Only Detects paper in presenter The aforementioned sensors can be adjusted as follows NE Sensor 1 1 Adjustment of the PE BM Sensor 1 Turn the printer off and unplug the power cord 2 Remove the screws Then remove the board chassis 3 Using the tip of a ballpoint pen or a similar object set the DIP switches as follows DSW1 4 OFF DSW1 5 ON Scre...

Page 6: ...n the power on The LED on the control panel will flash two times then the printer will enter the PE BM sen sor adjustment mode 6 Use a small regular screwdriver to slowly turn the VR1 clockwise as shown in the drawing below Adjust this to a position where both LED1 green and LED2 red light 7 Turn the power OFF 8 Turn the DIP switch DSW 1 4 and DSW 1 5 to its original setting This completes the PE ...

Page 7: ... panel will flash two times then the printer will enter the NE sensor adjustment mode 6 Use a small regular screwdriver to slowly turn the VR6 clockwise as shown in the drawing below Adjust this to a position where both LED1 green and LED2 red light If it is not possible to adjust to a position where both LED1 green and LED2 red light adjust to a position where LED1 green is extinguished and LED2 ...

Page 8: ...hassis 3 Using the tip of a ballpoint pen or a similar object set the DIP switches as follows DSW1 4 OFF DSW1 5 ON Screw DIP Switch DSW1 Board chassis 4 Set paper into the presenter portion as shown below Lift the paper holder and insert the paper Rotate the knob toward yourself to set the paper perfectly straight Paper Holder Knob ...

Page 9: ...e slowly to adjust to a position where both LED1 green and LED2 red light Note 1 When adjusting always rotate clockwise If rotated in the other direction accurate adjustment is not possible 2 Each time the printer enters the presenter paper detection sensor adjustment mode this adjustment is necessary 3 There is a point where the LED flashes instantly That is not an adjustment position There is a ...

Page 10: ... AND LUBRICATION 1 Maintenance 8 1 1 Cleaning the Thermal Head and Platen 8 1 2 Handling Paper Jams 9 1 3 How to Release the Cutter Lock 9 2 Lubrication 10 2 1 Lubricant 10 2 2 Lubricating Method 10 2 3 Lubricated Areas 10 ...

Page 11: ...check that the alcohol has completely evaporated before closing the platen unit Platen Cleaning Method Dampen a soft cloth with an alcohol based solvent such as ethanol or methanol and wipe the platen while slowly turning it Also complete wipe away all of the paper dust on the rubber platen If the cleaning is incom plete there may be problems in paper feeds Presenter Sensor and Peripheral Maintena...

Page 12: ...be careful not to get your hands or fingers caught 2 When locking the cutter blades do not forcefully rotate the platen unit including the presenter unit of TUP592 because this can be the cause of machine failure See the following item 1 3 for releasing the cutter lock and opening the platen unit Knob Release Lever Fig 2 2 Handling Paper Jams TUP592 External View 1 3 How to Release the Cutter Lock...

Page 13: ... and dirt before lubrication If lubrication is removed when cleaning or if parts have been disassembled or replaced always re lubricate them Run the sliding parts after lubricating to allow the lubrication to be evenly distributed 2 3 Lubricated Areas Refer to Fig 2 4 No Lubricating Point Grease Oil 1 Rubbing surfaces of Lock shaft and Platen holder EM 30L 2 Rubbing surfaces of Lock shaft and Base...

Page 14: ...5 c 3 4 2 e e c d 1 d 1 Fig 2 4 Lubricated Areas TMP542 11 ...

Page 15: ...13 8 1 Circuit Diagram 47 1 2 Parts List 15 8 2 Component Layout 47 2 Mechanism Base Unit 16 8 3 Parts List 47 2 1 Disassembly Drawing 16 9 Snout Board 48 2 2 Parts List 18 9 1 Circuit Diagram 48 3 Printer Mechanism Unit 19 9 2 Component Layout 48 9 3 Parts List 48 3 1 Disassembly Drawing 19 3 2 Parts List 21 10 Serial Interface Board 25pin 49 4 Sub Assembly 23 10 1 Circuit Diagram 49 10 2 Parts L...

Page 16: ...D C 2 4 V 9 9 5 9 9 9 5 5 5 5 8 8 0 1 Printer Assembly 1 1 Disassembly Drawing A TUP592 19 10 3 4 19 7 12 18 2 18 17 18 16 9 14 17 1 5 18 13 14 11 a b 8 16 18 15 16 b 18 a 18 18 6 20 21 13 18 ...

Page 17: ...D C 2 4 V 9 9 5 9 9 9 5 5 5 5 8 8 0 B TUP542 19 10 3 4 19 7 18 2 18 17 18 16 9 14 17 1 5 18 13 14 11 a b 8 16 18 15 16 b 18 a 18 18 6 20 21 14 18 ...

Page 18: ...0510900 SPRING E093 090 0284 2 S 15 NPN FERRITE CORE SFC 3 1 16 04991204 FASTENER T18S 4 S 17 01923004 DESIGNED SCREW 3 4 3 S 18 01903030 SCREW TR 3 4 FL 1 S 19 00930603 SCREW TAT 3 6 PT 4 S 20 39607510 INTERFACE BOARD IFBD HU05 1 OPTION USB O 39607502 INTERFACE BOARD IFBD HE05 1 OPTION ETHERNET O 39607300 INTERFACE BOARD IFBD HN03 1 OPTION SERIAL 9 PIN O 39607211 INTERFACE BOARD IFBD HC03 1 OPTIO...

Page 19: ...6 2 Mechanism Base Unit 2 1 Disassembly Drawing A TUP592 2 7 8 4 7 3 1 7 16 7 ...

Page 20: ...B TUP542 5 6 2 7 8 5 3 1 17 7 ...

Page 21: ...2 S 39454000 TMP542 24 A 1 TUP542 O 2 33913000 HANDLE TUP9 1 S 3 NPN MECHANISM BASE TUP5 1 4 NPN WIRE 18UL1007BRN060TT 1 TUP592 5 04991204 FASTENER T18S 3 TUP542 S 6 01903090 SCREW TAT 3 8 CT FL 2 S 7 01903077 SCREW TAT 3 5 CT FL 6 TUP592 S 01903077 SCREW TAT 3 5 CT FL 4 TUP542 S 8 09992102 SPIRAL TUBE 6 0 1 S 18 ...

Page 22: ...3 Printer Mechanism Unit 3 1 Disassembly Drawing A TUP592 5 7 5 2 4 6 3 6 1 19 ...

Page 23: ...B TUP542 9 28 28 28 2 28 c 27 28 15 8 17 7 16 29 28 10 1 23 29 19 13 24 3 e 5 4 30 20 24 e 21 18 14 c d 26 23 22 12 6 24 25 11 d 20 ...

Page 24: ...UP592 DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 39515200 PR521 24 A 1 O 39454000 TMP542 24 A 1 O 37413800 STOPPER UNIT TMP5 1 S 33914310 LOOP GUIDE PR5 1 S 04991204 FASTENER T18S 3 S 01903077 SCREW TAT 3 5 CT FL 3 S 01903030 SCREW TR 3 4 FL 2 S 21 ...

Page 25: ...R FEEDER TMP5 1 S 12 33914200 BLADE COVER TMP5 1 S 13 33490060 HEAD ADJUSTER TMP9 1 S 14 33400121 RELEASE LEVER TMP9 1 S 15 33102300 GEAR 36X56X0 5 TMP9 1 S 16 33102290 GEAR 18X0 7 58X0 5 TMP9 1 S 17 NPN GEAR COVER TMP5 1 18 NPN PLATEN PIVOT TMP5 1 19 NPN PRESS SHAFT TMP5 1 20 30721701 CABLE UNIT 14X380CC TMP9 1 S 21 30531160 RELEASE SPRING TMP9 1 S 22 30510350 SPRING E038 040 0118 1 S 23 04991204...

Page 26: ... NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 9 1 NPN FRAME R ASSY TUP9 1 9 2 33210520 BUSHING TUP9 1 S 9 3 30211050 PF ROLLER BEARING TMP6 1 S 9 4 04020016 STOP RING SE4 0 1 S 9 5 02010401 HEXAGON NUT NH4 1 2 S 9 6 01914003 SCREW TR 4 10 WS WF 2 S 23 ...

Page 27: ...UP9 1 8 2 33912000 CLAMP TUP9 1 S 8 3 33210520 BUSHING TUP9 1 S 8 4 30531180 CLAMP SPRING TUP9 1 S 8 5 30211050 PF ROLLER BEARING TMP6 1 S 8 6 NPN PAPER SET SEAL TUP9 1 8 7 04020016 STOP RING SE4 0 1 S 8 8 02010401 HEXAGON NUT NH4 1 2 S 8 9 01914003 SCREW TR 4 10 WS WF 2 S 8 10 01903060 SCREW TAT 3 8 PT FL 1 S 24 ...

Page 28: ... 4 39206600 POWER SUB BOARD PBD 5 1 O 6 5 39206100 CONTROL BOARD TBD500 24 A 1 O 6 6 04991902 MINI CORD CLAMP ES 6U 1 S 6 7 04991258 CORD CLAMP ES 0510 1 S 6 8 04991254 CORD CLAMP EDS 1208U 1 S 6 9 01903030 SCREW TR 3 4 FL 6 S 6 10 00930609 SCREW TAT 3 6 CT 2 S 6 11 00630504 SCREW TR 3 5 2 S 4 3 Board chassis L Unit 9 6 5 2 9 A 9 1 A 11 11 9 6 7 8 10 9 3 4 25 ...

Page 29: ...4 4 Presenter Unit PR521 1 B 24 13 5 23 12 11 25 23 3 14 26 17 27 6 1 22 17 21 17 6 20 21 10 15 2 4 18 27 19 22 B 25 22 25 8 15 22 20 9 25 19 18 7 16 26 ...

Page 30: ...AR GUIDE PR5 1 S 1 11 33914280 PAPER HOLDER PR5 1 S 1 12 33911160 DETECTOR HOLDER PR5 1 S 1 13 NPN GEAR COVER PR5 1 1 14 30721740 CABLE UNIT 8X350CC PR9 1 S 1 15 30211080 PF ROLLER BEARING MP5III 2 S 1 16 30201210 PAPER FEED ROLLER PR5 1 S 1 17 04991204 FASTENER T18S 3 S 1 18 04020015 STOP RING SE3 0 2 S 1 19 04020010 STOP RING SE2 0 2 S 1 20 02304050 POLY SLIDER WP4X0 5 2 S 1 21 02030261 HEXAGON ...

Page 31: ...4 5 Paper Guide Unit PR521 1 4 1 3 2 DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 1 4 1 37517210 PE DETECTOR ASSY A PR5 1 S 1 4 2 NPN PAPER GUIDE PR5 1 1 4 3 30045110 GUIDE PR5 2 S 28 ...

Page 32: ...e Unit 1 7 1 4 2 3 3 DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK 1 7 1 37511500 DETECTOR COVER ASSY PR5 1 S 1 7 2 NPN GUIDE FRAME PR5 1 1 7 3 30992050 DISCHARGE BRUSH PR5 2 S 1 7 4 01902028 SCREW TAT 2 4 1 S 29 ...

Page 33: ... TY REMARKS RANK 2 3 1 NPN HEAD HOLDER TMP5 1 2 3 2 31210001 COLLAR TMP8 1 S 2 3 3 30905090 THERMAL HEAD TAE080 H8E621 1 S 2 3 4 30723190 CABLE UNIT B TMP5 1 S 2 3 5 30723180 CABLE UNIT A TMP5 1 S 2 3 6 04991204 FASTENER T18S 1 S 2 3 7 01903030 SCREW TR 3 4 FL 2 S 30 ...

Page 34: ...TMP10 1 2 6 3 NPN PLATEN HOLDER TMP5 1 2 6 4 NPN LOCK SHAFT TMP5 1 2 6 5 30903100 STATIONARY KNIFE KC GS90 1 S 2 6 6 30211090 PF ROLLER BEARING TMP5 2 S 2 6 7 04020016 STOP RING SE4 0 1 S 2 6 8 04020010 STOP RING SE2 0 2 S 2 6 9 00926403 SCREW TAT 2 6 4 CT 2 S 4 8 Platen Holder Unit 2 6 1 4 7 8 6 5 8 3 2 9 31 ...

Page 35: ...IDE L TMP5 1 S 2 7 4 33100240 GUIDE PINION 18X0 5 TMP9 1 S 2 7 5 33090040 RACK TMP5 2 S 2 7 6 32592140 GROUND SPRING TMP5 1 S 2 7 7 NPN PAPER GUIDE ASSY TMP5 1 2 7 8 04020010 STOP RING SE2 0 1 S 2 7 9 02303025 POLY SLIDER WP3X0 25 1 S 2 7 10 01902028 SCREW TAT 2 4 1 S 2 7 11 00920603 SCREW TAT 2 6 PT 4 S 4 9 Paper Guide Unit 2 7 6 1 3 10 7 4 5 9 8 5 11 32 ...

Page 36: ...ter Driver Presenter TUP592 only Sensor Circuit Sensor CPU Gate Array Regulator Peripheral Driver CN42 DIP Switch CN31 CN22 CN23 CN21 DC DC Converter Main Logic Board Motor Driver Cutter Driver Sensor Circuit CN33 CN32 Printer Mechanism Paper Near End Sensor NEU T500 Mechanical Sensor Prepared by User LED Circuit SNOUT T500 Option 3 3 V CN34 5 V 24 V CN11 Sub board PBD 5 Power Unit Adapter Unit PS...

Page 37: ... VCC ORG DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 RA09 330 X 4 RA11 330 X 4 RA08 330 X 4 RA06 330 X 4 RA07 330 X 4 IC02 AT93C46 10SU 1 8 EEPSK EEPSDI EEPSDO EEPCS R101 10K R103 10K R102 10K 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 VDD 3 3V R107 10K 1 4 3 5 2 8 6 R114 0R VDD 3 3V BC02 0 022U R110 330 R111 330 R105 330 R106 330 R108...

Page 38: ...2 OD INA0 INA1 INA2 INA3 OUTB0 OD OUTB1 OD PIO0 OD PIO1 OD PIO2 OD PIO3 OD PIO4 OD PIO5 OD PIO6 OD PIO7 OD PIO8 OD PIO9 OD PIO10 OD PIO11 OD PIO12 OD PIO13 OD DIN0 DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 DIN7 IFACK OD IFERR OD IFSLCT OD IFBUSY OD IFPEND OD IFSTB IO5V0 OD FIFOINT IO5V2 OD HDSCLK HDSDT HDLATB HDSTB1 OD HDSTB2 OD HDSTB3 OD HDPWR OD PNLLED1 OD PNLLED2 OD VDD VDD VDD VDD VDD VDD PNLSW1 PNLSW2 TS...

Page 39: ...25 26 27 28 29 AB1 AB2 AB3 AB4 AB5 AB6 AB7 AB8 AB9 AB10 AB11 AB12 AB13 AB14 AB15 AB16 AB17 AB18 AB19 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 WE CE2 VCC GND CE1 OE VDD 3 3V BC08 0 1U 5 6 8 24 30 32 VDD 3 3V R309 0R R307 R IC07 LP62S2048AX 55LLI 21 22 23 25 26 27 28 29 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 20 19 18 17 16 15 14 13 3 2 31 1 12 4 11 7 10 ...

Page 40: ...0K 1U_10V_2125 5VDRV RES 5VDRV D3 SS14 D2 SS14 D4 SS14 D1 SS14 M GND M GND M GND M GND PFMPHA PFMPHAB PFMPHB 8 7 OUT3 IN3 PFMPHBB 6 7 9 2 6 11 20 17 R406 330 5 R404 0 51_F_6331 8 R409 0 51_F_6331 Vr 4 F3 TF16SN3 15TTD 9 25 C33S VCC 26 R411 0R_2125 M GND M GND M GND VM 0 2W ZD03 VCC 24 BC09A 47U_35V BC09C 0 022U VDD 3 3V R436 10K NC NC NC OUT4 IN4 LG HS 3 OUT1 OUT2 IN1 IN2 I0 I1 VsA VsB RsA RsB R41...

Page 41: ...12 BD9778HFP D8 SX34 1 2 5 7 6 3 F4 VM TF16SN2 00TTD R527 0R_2125 C528 0 1U R549 100K C538 1U_50V_2125 Source Drain Gate Q2 RTR040N03 1 2 J3 JUMPER1_0 C520 100U_50V_ZL R528 10K_2125 Gate C519 1000U_35V C525 10U_50V R542 2 Source Q3 TPC8107 Drain 3 2 6 5 1 2 7 8 200mW C524 0 022U R541 10K ZD08 C33S 20K 1 3 4 M GND GND 24V 24V GND CN11 53520 0220 CN11 Pin No 1 4 2 3 2 3 1 4 Support of CN11 TUP500 53...

Page 42: ...6 2 Component Layout 39 ...

Page 43: ...6 3 Circuit Number Diagram 40 ...

Page 44: ...RA CAPA CHIP 1UF 10V 3 C410 NPN CERA CAPA CHIP 100PF 50V 1 C411 NPN CERA CAPA CHIP1608 0 022UF 50V 1 C412 NPN CERA CAPA CHIP1608 0 1UF 25V 1 C413 418 NPN CERA CAPA CHIP1608 0 022UF 50V 6 C508 NPN CERA CAPA CHIP 100PF 50V 1 C517 NPN CERA CAPA CHIP 1UF 10V 1 C518 NPN CHEM CAPA 220UF 10V 1 C519 NPN CHEM CAPA 1000UF 35V 1 C520 NPN CHEM CAPA 100UF 50V 1 C521 NPN CERA CAPA CHIP 1UF 10V 1 C522 NPN CHEM C...

Page 45: ...106 NPN CHIP RESISTOR 330 OHM 1 16W 3 R107 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R108 111 NPN CHIP RESISTOR 330 OHM 1 16W 4 R113 NPN CHIP RESISTOR 330 OHM 1 16W 1 R114 NPN CHIP RESISTOR 0 OHM 1 16W 1 R115 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R116 NPN CHIP RESISTOR 100 OHM 1 16W 1 R117 NPN CHIP RESISTOR 330 OHM 1 16W 1 R118 121 NPN CHIP RESISTOR 100 OHM 1 16W 4 R122 NPN CHIP RES1608 220 OHM 1 16W 5 1 R1...

Page 46: ...NPN CHIP RESISTOR 0 OHM 1 16W 2 R311 NPN CHIP RESISTOR 0 OHM 1 16W 1 R401 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R402 NPN CHIP RESISTOR 4 7 K OHM 1 10W 1 R403 NPN CHIP RESISTOR 330 OHM 1 16W 1 R404 NPN CHIP RES6331 0 51 OHM 1W 1 1 R405 406 NPN CHIP RESISTOR 330 OHM 1 16W 2 R407 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R408 NPN CHIP RESISTOR 15 K OHM 1 16W 1 R409 NPN CHIP RES6331 0 51 OHM 1W 1 1 R412 NPN CHI...

Page 47: ...08 20 KOHM 1 16W 5 1 R548 NPN CHIP RESISTOR 20 K OHM 1 16W 1 R549 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R551 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R552 555 NPN CHIP RESISTOR 330 OHM 1 16W 4 R556 557 NPN CHIP RESISTOR 10 K OHM 1 16W 2 R558 NPN CHIP RESISTOR 0 OHM 1 10W 1 R559 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R560 NPN CHIP RESISTOR 100 OHM 1 16W 1 R562 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R564 NPN CHIP...

Page 48: ...SISTOR EVM3S 47K 1 VR6 NPN RP CHIP RESISTOR EVM3S 47K 1 XTAL1 NPN CERA OSC CHIP CSTCE16M0V53 1 ZD01 NPN ZENER DIODE CHIP HZU20B2TRF 1 ZD02 NPN ZENER DIODE CHIP BZT52 C3V9S 1 ZD03 NPN ZENER DIODE CHIP BZT52 C33S 1 ZD05 NPN ZENER DIODE CHIP BZT52 C6V2S 1 ZD07 NPN ZENER DIODE CHIP BZT52 C3V9S 1 ZD08 NPN ZENER DIODE CHIP BZT52 C33S 1 NPN FLASH MEMORY SEAL KEI 801 2 45 ...

Page 49: ...GND 2 SWA 1 SWB 2 CN3 51036 0200 The part marked with two asterisks is not mounted 部品名がのパツは未実装 7 2 Component Layou 7 3 Parts List Sub Board DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK CN1 NPN CONNECTOR TCS7960 53 2010 1 CN2 NPN CABLE UNIT 2X60CC TSP8 1 F1 NPN FUSE MRT3 15A 250V 1 J1 NPN JUMPER WIRE STP122 1 SW1 NPN SEESAW SWITCH SF W1P1A03BB 1 46 ...

Page 50: ... 8 3 Parts List Control Panel Board DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK CN1 NPN CONNECTOR S6B PH K R 1 LED1 NPN LED GL3KG8 1 LED2 NPN LED GL3PR8 1 R1 2 NPN CHIP RESISTOR 330 OHM 1 10W 2 SW1 2 NPN PUSH SWITCH SKHHBV 2 NPN CABLE UNIT 6X220CC TUP9 1 47 ...

Page 51: ...ECT LED10 SML E12UW PAD3 OUT1 LED1 LED LED2 LED LED12 SML E12UW R2 1K_6331 9 Snout Board 9 1 Circuit Diagram 部品名がのパツは未実装 The part marked with two asterisks is not mounted 9 2 Component Layout 9 3 Parts List Snout Board DRWG NO REV PARTS NO PARTS NAME Q TY REMARKS RANK LED9 12 08300220 LED CHIP SML E12UW 4 LED13 16 08300221 LED CHIP SML312ECT 4 R1 2 06711022 CHIP RES6331 1 KOHM 1W 5 2 TR1 2 07238...

Page 52: ...10 Serial Interface Board 25pin 10 1 Circuit Diagram 49 ...

Page 53: ...CHIP RESISTOR 10 K OHM 1 10W 2 R7 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R8 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R9 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R10 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R11 12 NPN CHIP RESISTOR 10 K OHM 1 16W 2 R13 NPN CHIP RESISTOR 100 K OHM 1 16W 1 R14 15 NPN CHIP RESISTOR 100 OHM 1 16W 2 R16 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R17 NPN CHIP RESISTOR 10 K OHM 1 10W 1 R18 NPN CHIP ...

Page 54: ...11 Serial Interface Board 9pin 11 1 Circuit Diagram 51 ...

Page 55: ... OHM 1 16W 2 R4 5 NPN CHIP RESISTOR 10 K OHM 1 16W 2 R6 7 NOT MOUNTED R8 NPN CHIP RESISTOR 0 OHM 1 16W 1 R11 13 NPN CHIP RESISTOR 10 K OHM 1 16W 3 RA1 NPN RESIS ARRAY 10 K OHM 1 8W 8EL 1 IC1 08200213 IC I F HIN208EIAZ T 1 S IC2 3 NOT MOUNTED IC4 NPN CMOS TC7WU04FU 12L 1 L1 7 NPN CHIP BEADS IND BK1608HS601 7 L8 9 NOT MOUNTED DSW1 NPN DIP SWITCH 210B008MS 1 CN1 NPN CONNECTOR PHEC40P R111LF 1 CN2 NPN...

Page 56: ...12 Parallel Interface Board 12 1 Circuit Diagram 53 ...

Page 57: ... R1 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R2 9 NPN CHIP RESISTOR 4 7 K OHM 1 16W 8 R10 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R11 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R12 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R13 NPN CHIP RESISTOR 100 OHM 1 16W 1 R14 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R15 NPN CHIP RESISTOR 1 K OHM 1 16W 1 R16 NPN CHIP RESISTOR 4 7 K OHM 1 16W 1 R17 NOT MOUNTED R18 NPN CHIP RESISTOR 1 K OHM 1 ...

Page 58: ...13 2 3 1 14 7 4 3 1 2 5 CD0 A4 CD1 B4 CD2 A5 CD3 B5 CD4 A6 CD5 B6 CD6 A7 CD7 B7 INIT B10 I O10 A14 STB A13 I O8 A8 ERR A10 SEL A11 POUT B11 ACK B12 RXD B3 TXD B2 I O9 B8 BUSY A12 I O0 A16 I O1 B16 I O2 A17 I O3 B17 I O4 A18 I O5 B18 I O6 A19 I O7 B19 B14 B13 A15 5V A9 5V B9 ID0 A1 ID1 B1 ID2 A2 S GND A3 S GND B15 S GND A20 S GND B20 E B C 8 9 10 RESET 10 P6Q DQ0 2 P61 DQ1 1 P62 DQ2 80 P63 DQ3 79 P...

Page 59: ...13 2 Component Layout 56 ...

Page 60: ...4 NPN CMOS 74LV02AFP EL 1 IC5 NPN CMOS 74VHC573F EL 1 NPN FLASH MEMORY SEAL KEI 801 1 JP2 NPN CHIP RESISTOR 0 OHM 1 10W 1 JP5 NPN CHIP RESISTOR 0 OHM 1 10W 1 L1 3 NPN CHIP RESISTOR 0 OHM 1 10W 3 L6 7 NPN CHIP RESISTOR 0 OHM 1 10W 2 R01 NPN CHIP RES1608 1 5 KOHM 1 16W 5 1 R02 09 NPN CHIP RESISTOR 100 OHM 1 16W 8 R13 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R14 NPN CHIP RES1608 1 5 KOHM 1 16W 5 1 R15 16 N...

Page 61: ...A4 CS2 C5 CS1 B5 CS0 D5 CAS3 A1 CAS2 C4 CAS1 B3 CAS0 A2 WE C6 OE B6 PLLTST N15 BISTEN M15 SCANEN L13 TS A8 TA D8 TEA C8 RW D6 TDI N14 TDO M13 TMS M12 TRST M14 TCK P15 RESET A10 1 2 1 2 1 2 NC 3 VSS 2 DS 1 OUT 4 VDD 5 1 2 1 2 1 2 1 8 2 7 3 6 4 5 1 2 1 2 1 2 1 2 1 8 2 7 3 6 4 5 1 2 1 2 1 8 2 7 3 6 4 5 1 2 1 2 1 2 1 8 2 7 3 6 4 5 1 2 1 2 1 2 1 2 1 2 TL18 R8 2 7k TL47 R123 0 TL14 JP1 IMSA 9261B 2 6A R...

Page 62: ...Vcc 1 5 C13 PLLVDD 1 5 L15 PLLVSS L12 OscVcc 3 3 N13 OscVcc 3 3 C3 I O_Vcc 3 3 E4 I O_Vcc 3 3 K4 I O_Vcc 3 3 M2 I O_Vcc 3 3 N3 I O_Vcc 3 3 P3 I O_Vcc 3 3 R5 I O_Vcc 3 3 H14 I O_Vcc 3 3 A3 I O_Vcc 3 3 B8 I O_Vcc 3 3 F14 1 8 2 7 3 6 4 5 1 2 1 2 1 2 1 2 1 2 VIN 1 GND 2 ON OFF 3 NC 4 VOUT 5 1 2 1 2 1 2 1 2 1 8 2 7 3 6 4 5 1 2 1 2 1 2 1 2 1 2 1 2 R127 10k R3 33 R54 1M TP9 LC 4 C4 470p C2 100u TP8 LC 4 ...

Page 63: ...94 I O53 96 I O54 97 I O55 98 I O56 99 I O57 100 1 2 1 2 1 2 1 2 1 2 1 3 2 A15 1 A14 2 A13 3 A12 4 A11 5 A10 6 A19 9 NC A20 10 WE 11 RP 12 Vccw 13 WP 14 RY BY 15 A18 16 A17 17 A0 25 CE 26 GND 27 OE 28 DQ0 29 DQ8 30 DQ1 31 DQ9 32 DQ2 33 DQ10 34 DQ3 35 DQ11 36 VCC 37 DQ4 38 DQ12 39 DQ5 40 DQ13 41 DQ6 42 DQ14 43 DQ7 44 DQ15 A 1 45 GND 46 BYTE 47 A16 48 A1 24 A2 23 A3 22 A4 21 A5 20 A6 19 A7 18 A8 8 A...

Page 64: ...1 SPD100 nFEF 27 XI 46 XO 45 GND 39 VDDTX 42 GND 43 GND 44 VDDPLL 47 INT PHYAD0 25 RST 48 VDDIO 7 VDDIO 24 GND 8 GND 12 GND 23 GND 35 VDDC 13 VDDRX 31 VDDRCV 38 GND 36 REXT 37 IO1 1 NC1 2 GND 3 IO2 4 NC2 5 IO3 6 NC3 7 VCC 8 IO4 9 NC4 10 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 R86 49 9 R7 470 R4 470 C46 0 1u CN1 TM11R 5M2 88 LP C39 0 1u R88 49 9 L2 H1260 D3 Green D4 MAX3208 C41 0 1u D2 Orange R...

Page 65: ...GND A20 I O0 A16 POUT B11 ACK B12 RD B13 CS B14 GND B15 I O1 B16 I O3 B17 I O5 SUB_ID0 B18 I O7 SUB_ID2 B19 GND B20 R77 10k R78 10k 5V IF_TXD IF_RXD IF_CD1 IF_CD3 IF_CD5 IF_CD7 IF_CD0 IF_CD2 IF_CD4 IF_CD6 SUB_ID0 sh4 SUB_ID2 SUB_ID1 IF_INIT sh4 sh4 sh4 sh4 sh4 sh4 sh4 sh4 sh4 5V 5V IF_1284 IF_ACK IF_ERR IF_SEL IF_POUT IF_BUSY 1 2 1 8 2 7 3 6 4 5 1 2 R83 100k RA18 CN1J4K104J R84 100k IF_ERR sh4 IF_...

Page 66: ...14 2 Component Layout 63 ...

Page 67: ...A CAPA CHIP1608 0 1UF 25V 2 C43 44 NPN CERA CAPA CHIP 10PF 25V 2 C45 46 NPN CERA CAPA CHIP1608 0 1UF 25V 2 C47 C50 NOT USED C51 NPN CERA CAPA CHIP1608 0 1UF 25V 1 C52 53 NPN CERA CAPA CHIP 10UF 25V 2 C54 NOT USED RA1 RA17 NOT USED RA18 NPN RESIS ARRAY CHIP CN1JK104J 1 RA19 24 NPN RESIS ARRAY CHIP MNR14J103 6 R1 3 NPN CHIP RES1608 33 OHM 1 16W 5 3 R4 NPN CHIP RESISTOR 470 OHM 1 16W 1 R5 6 NOT MOUNT...

Page 68: ...M 1 16W 1 R80 NPN CHIP RESISTOR 10 K OHM 1 16W 1 R81 R82 NOT USED R83 84 NPN CHIP RESISTOR 100 K OHM 1 16W 2 R85 86 NPN CHIP RESISTOR 49 9 OHM 1 10W 2 R87 NPN CHIP RES1608 33 OHM 1 16W 5 1 R88 89 NPN CHIP RESISTOR 49 9 OHM 1 10W 2 R90 R92 NOT USED R93 NPN CHIP RES1608 33 OHM 1 16W 5 1 R94 R99 NOT USED R100 NPN CHIP RESIS 6 49 K OHM 1 16W 1 1 R101 NOT MOUNTED R102 NPN CHIP RESISTOR 2 2 K OHM 1 16W ...

Page 69: ...130CN 1 U5 NPN FLASH MEMORY 29AL016D90TFI010 1 U6 NPN SDRAM MT48LC4M16A2P 1 U7 NPN CPLD EPM3128ATC100 1 U8 NOT USED U9 NPN PHY KSZ8721BL 1 U10 NPN CMOS 74ALVC2G04USE 1 U11 NPN CMOS 74ALVC1G08 1 SW1 NPN PUSH SWITCH SKHHLP 1 CN1 NPN CONNECTOR TM11R 5M2 88 LP 1 CN2 NPN CONNECTOR 52975 1883 1 CN3 NOT USED CN4 NPN CONNECTOR PHEC40P R111LF 1 X1 NPN CRYSTAL NX5032 18 432MHZ 1 X2 NPN CRYSTAL NX5032 25 000...

Page 70: ...ANIES STAR MICRONICS AMERICA INC 1150 King Georges Post Road Edison NJ 08837 3729 U S A Tel int 1 732 623 5555 Fax int 1 732 623 5590 STAR MICRONICS EUROPE LTD Star House Peregrine Business Park Gomm Road High Wycombe Bucks HP13 7DL U K Tel int 44 1494 471111 Fax int 44 1494 473333 STAR MICRONICS ASIA LTD Rm 1901 5 19 F Enterprise Square Two 3 Sheung Yuet Road Kowloon Bay Hong Kong Tel int 852 279...

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