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Star Manufacturing International 49, Installation And Operating Instructions Manual

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Star Manufacturing International 49 Installation And Operating Instructions Manual Download Page 14

1  

C3-Y6683  

1  

KETTLE & LID SUPPORT

2  

C3-59011 

1 

RIGHT KETTLE LID ASSEMBLY W/HANDLE 

N/A - No replacement

 

2R-1272  

1  

KNOB - KETTLE LID

 

2C-1506  

1  

SCREW 

(not shown)

3  

2P-Y6231  

1  

BEARING ASSEMBLY (PLASTIC)

4  

C3-59012  

1  

LEFT KETTLE LID ASSEMBLY

5-13  

C3-59053  

1  

KETTLE LATCH ASSEMBLY COMPLETE

5  

C3-Y1470  

1  

 

KETTLE LATCH

6  

C3-2806  

1  

 

KETTLE LATCH SPRING

7  

2C-1505  

2  

 

SCREW (10-24x3/8)

 

2C-1827  

2  

 

WASHER-SHAKE (#10) 

(not shown)

8 

 2C-1557  

1  

 

SCREW (10-24x1-1/2)

9  

2C-2559  

2  

 

ACORN NUT (10-24)

10  

2C-2555  

1  

 

ACORN NUT (8-32)

11  

2C-1493  

1  

 

SCREW (8-32x3/8)

 

2C-1825  

1  

 

WASHER-SHAKE (#8) 

(not shown)

12  

C3-8313  

1  

 

KETTLE LID PIN SPRING

13  

C3-2803  

1  

 

HINGE LATCH

14  

C3-Y2612  

1  

KETTLE HINGE MOTOR HOUSING (#5909527 & UP)

15  

2E-8343  

1/3  

SWITCH-TOGGLE (QTY.1 ON 59D & 89D ONLY 

for motor

)

 

 

 

 

(QTY.3 ON #4942396, #5917564, #8926996 & ABOVE)

 

2E-Y6144  

3  

SWITCH-ROCKER  

(#4936951 TO #4942395) 

(not shown)

 

 

 

 

 

(#5916883 TO #5917563)

 

 

 

 

 

(#8923915 TO #8926995)

 

2E-3966  

2  

SWITCH-ROTARY (59D & 89D ONLY 

for kettle & lights

) (

not shown

)

 

2R-7886  

2  

KNOB-ROTARY SWITCH 

(not shown)

16  

C3-59004  

1  

MOTOR COVER ASSEMBLY

17  

PS-49116 

1  

MOTOR W/GEAR BOX & LEAD WIRES (120V)

 

C3-59050  

1  

MOTOR W/GEAR BOX & LEAD WIRES (240V)

17a  

2A-9556  

NLA

 

1  

 

MOTOR GEAR W/SHAFT (#5900 imprinted) (PLASTIC)

17b  

2A-9557  

1  

 

MOTOR GEAR (#5318 imprinted) (METAL)

17c  

2A-Y1265  

1  

 

MOTOR GEAR - SMALL (PLASTIC)

 

2I-H6579  

4  

MOTOR GROMMETS 

(not shown)

18  

C3-8263  

1  

KETTLE HINGE PIN

19  

2A-Y6694  

1  

HAIRPIN

 

 

 

(#4945475, #59118062, #8928211 & BELOW)

20  

2A-7939  

1  

AGITATOR SHAFT

21  

2A-Y1555  

1  

UNIVERSAL

22  

2A-5401  

1  

COTTER PIN

23  

2B-8317  

4  

AGITATOR BLADE (SPRING)(49 & 59 SERIES) (4” LONG)

 

2B-8319  

4  

AGITATOR BLADE (SPRING)(89 SERIES) (4-1/4” LONG)

24  

C3-8318  

1  

AGITATOR COLLAR

25  

2C-6170  

2  

SET SCREW (8-32)

PARTS LIST

  

 

 

 

 

 

 

 

April 7, 2010, 

Some items are included for illustrative purposes only and in certain instances may not be available.

Star International Holdings, Inc. Company

MODEL

 

 

 

 

 

8 oz. & 14 oz.

 Machines Parts

 

 

 

 

 

49, 59, 89 Series Machines

   

 IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED 

 

                        PAGE

 

          INCLUDE MODEL AND SERIAL NUMBER 

 

 

 

            

                

OF

1 
4

 

 

  

Number 

Per

Unit

Description & Model Designation

Part

 Number

Key

  Number

Summary of Contents for 49

Page 1: ...ational Inc 10SunnenDrive St Louis MO63143 Phone 314 781 2777 FAX 314 781 3636 Installation a n d Operating Instructions COUNTER MODEL POPCORN MACHINES MODELS 49 49D 49SL 59 59D 59SL 89 89D 89SL 2M 8497 REV C 1 30 90 REV 6 14 01RDB ...

Page 2: ...mend installation by a Licensed Electrician The guarantee of this machine as covered by the Warranty Card does not apply if an improper installation has been made 120 VOLT MACHINES Machines with nameplate stamped 120V are equipped for operation on 120 Volt 2 wire 60 Cycle AC single phase service and must be connected to a separate 20 Amp circuit with a 3 wire grounded polarized receptacle 240 VOLT...

Page 3: ...rent as this unit is designed to operate on Alternating Current only MAINTENANCE Keep The Popping Unit Clean After each popping period wipe clean the Kettle inside and out while it is warm This is important because if seasoning and salt are not thoroughly removed a carbonized material will form This condition not only lowers popping efficiency and causes excessive smoking but could damage the unit...

Page 4: ...ADD BOTTOM WARMER JS D 3 25 83 SHOWED LAMP SYMBOL RT ON HEAT LAMP E 5 19 87 ADDED WIRE Q TH F 5 11 89 UPDATED WIRE CODES MO S A V Y 2 P M 3 4 Q X R C 5 BK WH 6 J K W T E L 8 9 7 B 10 N 11 BK WH GR G 1 1 CORD ASSEMBLY 2 120V 250 WATT HEAT LAMP 3 120V AGITATOR MOTOR 4 AGITATOR MOTOR SWITCH 5 TWIST LOCK RECEPTACLE 6 TWIST LOCK PLUG W 1500 WATT KETTLE 7 HEAT LAMP SWITCH 8 KETTLE SWITCH 9 SIGNAL LIGHT ...

Page 5: ......

Page 6: ......

Page 7: ......

Page 8: ...Old Style Hinge Bracket N A Use C3 Y2611 C3 Y2612 instead Long Jumper 2C 9617 8 Oz Kettle 49 Series 59 Series ...

Page 9: ...838 1 ROD HANDLE PLATED 17 2R 8293 NLA 1 HANDLE HARDWOOD BLACK 18 2C 1811 1 WASHER 1 4 STL 19 2C 2581 2 NUT 1 4 20 BR ACORN NP 24 2C 9607 1 SCREW ADJUST SG1508 4936652 5916854 BELOW 25 2A 5401 1 PIN COTTER 3 32DX3 4 SS 4936652 5916854 BELOW 15 19 C3 49014 1 HANDLE AND ROD ASSY COMPLETE 2A 2100 1 PIN GROOVE 1 80X5 8 ST 2A Y5377 1 ROD HANDLE PLATED 2R 09 WB 0027 1 HANDLE BLACK 3 8 16 2B Y6139 1 CLIP...

Page 10: ...89 Series 14 Oz Kettle Long Jumper Short Jumper Long Jumper Short Jumper Old Style Hinge Bracket N A Use C3 Y2611 C3 Y2612 instead Old Style Element Clamps N A Use C3 Y3140 instead ...

Page 11: ...nd Cast Material 2 C3 8605 2 KETTLE JUMPER LONG 3 2T 6213 2 THERMOSTAT 1 4 turn clockwise 300 F rise 4 C3 8283 1 KETTLE HINGE BRACKET 8909159 BELOW N A Use C3 Y2611 C3 Y2612 instead C3 Y2611 1 KETTLE HINGE BRACKET 8909160 ABOVE 5 2C 1589 2 MACHINE SCREW 1 4 20 x 1 2 Flat Head 2C Y1221 2 MACHINE SCREW 1 4 20 x 1 2 Hex Head 6 C3 8690 2 KETTLE JUMPER SHORT 7 C3 8568 1 THERMOSTAT CLAMP 8 2C 1810 9 BUR...

Page 12: ...KETTLE CONDUIT COMPLETE w wires twist loc plug 20 C3 59029 1 KETTLE LEAD WIRE ASSEMBLY 2 wire set w terminals 2C 9617 2 WIRE TERMINAL 2I 5062 15 INSULATOR BEAD 21 2P 8354 1 MALE TWIST LOC PLUG 22 C3 8355 1 KETTLE CONDUIT C3 Y3045 1 GROUND STRAP 23 2E 1177 1 SQUEEZE CONNECTOR 2K 3831 1 BUSHING for conduit 26 C3 59051 1 KETTLE SHELL W WASHER 8923059 BELOW needs C3 49014 HANDLE also 2C Y3166 1 WASHER...

Page 13: ...19 Screw 2C 1646 Left Hinge w Pin C3 59020 Screw 2C 1646 Left Leaf Hinge Long C3 8279 Screw 2C 1512 10 24x3 8 Nut 2C 2559 Right Leaf Hinge Long C3 8278 Screw 2C 1512 10 24x3 8 Nut 2C 2559 New Style Hinge Bracket C3 Y2612 Motor Support Assy C3 59003 ...

Page 14: ... kettle lights not shown 2R 7886 2 KNOB ROTARY SWITCH not shown 16 C3 59004 1 MOTOR COVER ASSEMBLY 17 PS 49116 1 MOTOR W GEAR BOX LEAD WIRES 120V C3 59050 1 MOTOR W GEAR BOX LEAD WIRES 240V 17a 2A 9556 NLA 1 MOTOR GEAR W SHAFT 5900 imprinted PLASTIC 17b 2A 9557 1 MOTOR GEAR 5318 imprinted METAL 17c 2A Y1265 1 MOTOR GEAR SMALL PLASTIC 2I H6579 4 MOTOR GROMMETS not shown 18 C3 8263 1 KETTLE HINGE PI...

Page 15: ... 59057 Instead C3 89502 1 AGITATOR ASSEMBLY COMPLETE 89 SERIES 8928212 ABOVE N A USE C3 89006 Instead 26 2S Y2238 1 WARMER LAMP 120V 250W 2S Y1508 1 WARMER LAMP RED 120V 250W used on 49D only 27 29 C3 Y7940 1 CORN DRAWER ASSEMBLY not as shown 29 2R 4391 1 HANDLE 2R Z0872 1 KNOB not shown CUSTOMER S VIEW NOT SERVER S 30 33 C3 49011 1 RIGHT DOOR COMPLETE 49 C3 49052 1 RIGHT DOOR COMPLETE 49D 4905055...

Page 16: ... 2 SIDE GLASS 59 89 SERIES 89W PURCHASE LOCALLY if possible 22 5 8 x 24 5 8 x 1 8 double strength 2Q Y2913 2 SIDE GLASS 89T TIFFANY 2M Y2738 2 SIGN SIDE GLASS 89P PATRIOT 37 2I Z0160 6 GLASS CHANNEL UPRIGHT Will need to be cut to 24 11 16 38 2I Z0160 2 GLASS CHANNEL SIDE BOTTOM 59 89 SERIES 89W Will need to be cut to 21 13 16 39 2I Z0160 1 GLASS CHANNEL FRONT BOTTOM 59 89 SERIES 89W 25 3 8 2I Y260...

Page 17: ...n alias SWITCHPLATE 48 C3 49106 1 FRONT LOWER DOOR ASSEMBLY 49 SERIES C3 59106 1 FRONT LOWER DOOR ASSEMBLY 59 89 SERIES C3 89058 1 FRONT LOWER DOOR ASSEMBLY 89W 2A Y3405 4 FOOT 2M Y6459 1 DECAL FRESH POPPED POPCORN 59 89 N A No replacement 2M Y2632 1 DECAL SWITCHES KETTLE WARMER 2M Y6306 1 DISPLAY SIGN 49SL back N A No replacement 2M Y6307 1 DISPLAY SIGN 49SL front N A No replacement 2M 8506 1 DIS...

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