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Electrical Connections 

Wire Size and Termination

 

 

Electrical connections to this unit are made through the green 10-terminal 
connector located in the rear of the unit 

(P/N P30041-177)

 

Examine the charts below to determine the proper gauge of the wire you should 
use.  Please review the following recommendations to follow when making your 
installation: 

 

• 

Use only high quality crimp connectors. Make sure all connections are tight. 

 

• 

Minimize the number of splices to reduce voltage drop. 

 

• 

Route wiring to prevent wear, overheating, and interference with air bag 
deployment. 

 

• 

Use grommets and sealant when passing through compartment walls.   

 

• 

Ground connections should only be made to substantial chassis components, 
preferably directly to the negative of the vehicle battery. 

 

• 

Install and check all wiring before connection to vehicle battery.  

 

• 

CAUTION: All wires should be rated for at least 125% of their maximum current 
load.  All wires connected to the positive terminal of the battery should be fused 
at the battery for their rated load.  

 

 

• 

Review the charts below that indicate the recommended wire gauge, based 
upon the length of the wire run and the current that will pass through the wire. 

 

• 

Wiring packages are available from your distributor (Star P/N SWH-151). 

Current

 

10'

 

20'

 

25'

 

< 2.0A 

22 AWG 

18 AWG 

18 AWG 

4.0A 

18 AWG 

16 AWG 

16 AWG 

5.5A 

18 AWG 

16 AWG 

14 AWG 

8.0A 

16 AWG 

14 AWG 

14 AWG 

12.0A 

16 AWG 

12 AWG 

12 AWG 

RECOMMENDED WIRE GAUGE

 

P30144-177

 

Input/

Output

 

Description

 

Typical 

Color

 

Typical 

Current

 

A

 

Manual Switch

 

Blue

 

0.001 AMPS

 

B

 

Horn

 

Gray

 

0.001 AMPS

 

C

 

Yelp

 

Violet

 

0.001 AMPS

 

D

 

Wail

 

White

 

0.001 AMPS

 

1

 

AUX

 

Green

 

0.002 AMPS

 

2

 

Ignition Switched Power

 

Yellow

 

0.14 AMPS

 

3

 

Speaker 1

 

Brown

 

4 AMPS

 

4

 

Speaker 2

 

Brown

 

4 AMPS

 

5

 

Battery Negative/Ground

 

Black

 

11 AMPS

 

6

 

Audio/Siren Power

 

Red

 

10 AMPS

 

AMPLIFIER WIRING GUIDE

 

Summary of Contents for LCS653-013

Page 1: ...siren output to cease resume at normal 10 VDC will cause siren output to cease resume at normal Short Circuit Current 50 AMPS supply circuit must be capable of supplying this Operating Temperature 15 F to 140 F Size Amplifier 2 High 6 Wide 5 3 4 Deep plus 3 4 flange on each side SS651 CH SSS651 CH4 Control Head Switch Panel 3 High x 3 Wide x 1 1 2 Deep SS651 CH3 Control Head Switch Panel 3 High x ...

Page 2: ...e all other functions and can be utilized at any time via a rocker switch The Phaser function can be optionally disabled reprogrammed for any necessary applications These units are designed to allow maximum versatility in mounting The control head is remote from the siren amplifier box creating a compact user interface panel that can be easily mounted under the dashboard The amplifier box can then...

Page 3: ...hout adequate hearing protection for you and others in the area OSHA 1910 95 Mounting CONTROL HEAD The control head is designed to be mounted in an easily accessible location such as under the dash in the overhead console or in a center console Choose a mounting location convenient to the operator and away from any air bag deployment areas Be sure to choose a location that has at least two inches ...

Page 4: ...t itself as a template mark the location of the two mounting holes to be drilled Be sure to check for obstructions behind the mounting hole locations Drill the two mounting holes and secure the switch panel using appropriate hardware not supplied Permanently mount the control using two screws not provided SS651 CH SS651 CH4 SS651 CH3 Mounting CONT D SS651MT CH CONTROL HEADS The SS651MT CH weatherp...

Page 5: ...connection to vehicle battery CAUTION All wires should be rated for at least 125 of their maximum current load All wires connected to the positive terminal of the battery should be fused at the battery for their rated load Review the charts below that indicate the recommended wire gauge based upon the length of the wire run and the current that will pass through the wire Wiring packages are availa...

Page 6: ... Switched Power 12VDC AUX Input Steering Wheel Audio Power 14 AWG Ground 14 AWG SPEAKER 11 OHMS Speaker Speaker 2 1 3 4 5 6 SWITCH PANEL VEHICLE HORN VEHICLE HORN Positive AUX Horn Jumper Negative AUX Horn Jumper Negative Side Horn Switch 12 VDC Positive Side Horn Switch 12 VDC OR BATTERY 15 AMP FUSE Program Button DIP Switches 10 Terminal Connector Micro Feedback LED OPTIONAL ELECTRICAL CONNECTIO...

Page 7: ...ditional wire when necessary Refer to the diagram below Manual Power To Lights Controlled by SW1 BATTERY Please note that pressing the switch up activates the bottom terminal and pressing the switch down activates the top terminal SW3 HORN MAN SWITCH REAR VIEW OFF SW1 SW2 1a YELP 1a 20 AMP FUSE 1 ON WAIL 1b 1 1b 1 2 3 A 6 5 3 1 2 4 C B D Horn Yelp Wail Please note that pressing the switch up activ...

Page 8: ...Input Polarity AUX Function Applying a positive voltage to the AUX input Terminal 1 of the green connector normally activates the auxiliary function Air Horn standard or Hands Free Cycler function optional To have the AUX function instead activate when Terminal 1 is connected to ground negative flip DIP switch 1 into the DOWN On position as pictured to the right DIP Switch 2 Hands Free Cycler Mode...

Page 9: ...CAL WAIL FIRE ENGINE 7 HOOT 8 RAPID HOOT 9 AIR HORN YELP 10 GHOST 11 RAPID GHOST 12 SINGLE AIR HORN 13 SINGLE QUICK 14 DOUBLE POST POP AIR HORN 15 TWO TONE AIR HORN 16 STANDARD AIR HORN Tones For Wail Yelp and Yelp Step Up Function SAE approved California Title 13 approved See below 6 MAX YELP Tones For Manual Button and AUX terminal 1 STANDARD AIR HORN AUX default 2 LOW FREQUENCY AIR HORN 3 RAPID...

Page 10: ... momentarily alert motorists at intersections and very highly congested areas Pressing the button once changes to the next faster tone Pressing the Manual button again reverts the siren back to the original tone See previous page to program optional tones Horn Button SS651MT excluded This momentary push button switch provides a simulated air horn tone while pressed It is useful at intersections or...

Page 11: ...volts while siren is on Intermittent siren tone Low voltage protection Circuit breaker in supply connection Shorted speaker or speaker wire Wires connected tightly to the back of the unit Loose connection on a power lead Input greater than 10V with the siren turned on Is a circuit breaker used with at least a 30A rating Does the speaker have water damage or is a wire pinched Horn function or Manua...

Page 12: ... performance or reliability has been affected or if any damage has resulted from abnormal use or service There are no warranties expressed or implied including any warranty of merchantability or fitness which extend this warranty period The loss of use of the product loss of time inconvenience commercial loss or consequential damages including costs of any labor are not covered The manufacturer re...

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