Stanley PBD600 User Manual Download Page 2 | Manualshive

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Summary of Contents for PBD600

Page 1: ... 2017 STANLEY Black Decker Inc New Britain CT 06053 U S A 81148 1 2018 Ver 1 USER MANUAL Safety Operation and Maintenance PBD600 CRIMPING TOOL ...

Page 2: ......

Page 3: ...e The warranty validation record must be submitted to validate the warranty SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest certified dealer call STANLEY Infrastructure at 503 659 5660 and ask for a Customer Service Representative SAFETY SYMBOLS 4 SAFETY...

Page 4: ...y messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicates a potentia...

Page 5: ...ammable materials or gases Do not use the tool or charge the tool battery in an explosive atmosphere Cutting or severing of body parts is possible if proper procedures are not followed Do not use the tool battery or battery charger for purposes other than what is described in this manual Always keep critical tool markings such as labels and warning stickers legible Contact STANLEY for replacement ...

Page 6: ...he crimping jaw Serious injury will result WHAT IS THE PBD600 CRIMPING TOOL The PBD600 is a battery powered 6 ton dieless crimping tool with a flip top 4 point head PBD600 is capable of crimping copper and aluminum connectors to 750 MCM Trigger Pressure Release USB Port Jaw Pin Tool Identification Warning Decal Crush Hazard Decal ...

Page 7: ...our Estimated Crimps per Battery Charge 300 Tool Cycle Time 6 5 seconds Tool Weight 12 55 Lbs Tool Length 17 5 Inches Maintenance Interval 25 000 Cycles ACCESSORIES 5 Amp hour Lithium Ion Battery DC205 5 Amp hour Lithium Ion Battery 2 pack DCB205 2 120V AC Charger DCB115 12V DC Charger DCB119 Note Only use battery chargers recommended by STANLEY Bucket Bag BB01 SPECIFICATIONS ACCESSORIES ...

Page 8: ...er lock 2 Insert battery 3 Pull out the jaw pin and open the crimping jaw 4 Close the crimping jaw and lock the jaw pin into place 5 Release the trigger lock Press and hold the trigger until the crimp is complete Press and hold the pressure release to open the cutting jaw Note Release the trigger to immediately stop the tool Press the pressure release at any time to open the jaws 1 2 3 5 4 Pressur...

Page 9: ...ides valuable data about each crimp It is also required to update the tool firmware INSTALLATION 1 Download the STANLEY Crimp software from the STANLEY Infrastructure website www stanleyinfrastructure com products cordless td Note STANLEY Crimp software requires a minimum of Windows XP SP3 running with administrator rights 2 Follow the prompts on screen to complete installation 3 Connect PBD600 to...

Page 10: ...formation and click Create 3 Select a user and click OK TOOL INFORMATION 1 2 The Tool Information tab displays important data about the PBD600 1 Displays the product type serial number and firmware version of the tool 2 Basic data relating to the life and service interval of the tool OPERATION ...

Page 11: ...leted and non complete cycles 2 The data log shows each cycle up to 250 000 cycles Each entry into the log includes Date and time of each crimp If the cycle completed successfully Amperage and Voltage of the tool during each crimp Tool temperature at the end of each crimp 3 Data log sorting filters Allows you to sort the crimp data in the data log WORKSITE REPORTS 1 OPERATION ...

Page 12: ... are reporting 3 Select the crimp cycles you want to include in the report 4 Select a user and a worksite Note If this is the first time using the software press the Worksites button to create a worksite 5 Enter notes about the job in the Remarks field 6 Click OK when finished 7 Select a report from the reports list 8 Click Print Report to PDF to export the Worksite Report 7 OPERATION ...

Page 13: ...l firmware and update STANLEY Crimp software 1 Tool Firmware Update button When clicked this will begin to tool firmware update process Do not unplug the tool during this process 2 Software Update button When clicked this will update the STANLEY Crimp software if an update is available 1 2 OPERATION ...

Page 14: ...ED flashes red after every crimp Ensure the battery is fully charged If problem persists have the tool serviced as soon as possible The tool is leaking hydraulic oil Have the tool serviced immediately The tool cannot connect to STANLEY Crimp software Ensure the tool is connected to the computer via the USB port and that InteLED is blue Your computer may be downloading USB drivers Check the Windows...

Page 15: ...PBD600 User Manual 15 PBD600 PARTS ILLUSTRATION 134 270 264 265 41 98 37 37 38 43 119 118 136 263 48 50 49 94 89 44 93 46 113 31 112 99 24 87 135 47 42 250 253 252 251 102 104 105 101 103 105 43 ...

Page 16: ...5TC014ZN 13 Screw 99 91350 1 Protection Cover 101 91633 1 STANLEY Label 102 91638 1 PBD600 Label 103 91634 1 Powered By DEWALT Label Right 104 91635 1 Powered By DEWALT Label Left 105 91636 1 InteLED Label 112 78530 1 Nose 113 JGR350275032 1 Glyding Ring Seal 118 AIG4X25 8BP 1 Calibrated Pin 119 VAV05CV005 1 Screw 134 77034 1 Screw 135 ACKR0204 2 Grooved Pin 136 91465 1 Strap Ring 250 91856 1 Moto...

Page 17: ...servoir 13 77001 02 1 Reservoir Body 25 VAV04CB015 1 Screw 68 AIG4X29 8BP 1 Calibrated Pin 74 J0640190 2 O RIng 75 91576 1 Metal Clamp 78 JAE0700150 2 Anit extrusion Ring 80 J0420250 1 O Ring 81 ZBINA420 1 Magnet Pin 85 VAR04W 1 Washer 86 91232 1 Release Trigger 90 VAE04 1 Nut 97 VAV08BP008 2 Screw 254 92884 11 1 Overload Valve 262 77851C 1 Bodies Connector Unit 263 77852 DEW 1 Release Lever Unit ...

Page 18: ... 1 Cam 63 87213 1 Spring 65 AAIN30 1 Circlip 67 AIG4X23 8BR 1 Calibrated Pin 73 J0290178PU70 1 O Ring 76 J3500200 1 O Ring 77 JAE0500100 1 Anti extrusion Ring 82 JSR1927205 1 Wiper Ring ITEM P N QTY DESCRIPTION 83 R1B12 30 08Z 1 Ball Bearing 96 VAV06TT008 1 Screw 256 77803 1 Release Device 257 77805 01 1 Delivery Unit 258 77806 01 1 Succion Valve Unit 259 77848C 01 1 Spring Collar Unit 260 77849C ...

Page 19: ...8543 1 Dieless Axial Pin 3 78544 2 Side Pin 4 78545 2 Roller 5 78546 2 Needle Holder 6 78548 1 Front Pin 7 78550 1 Jaw Pin 8 91205 3 Pin 9 91217 2 Calibrated Pin 10 91218 2 Spring 11 AAEN08 6 Elastic Ring 13 AGCR0340 2 Pin 14 AIG5X13 8BP 12 Calibrated Pin 15 VAV04FH030Z 2 Screw 16 VAV06HC016Z 2 Screw 17 ZNLM03055 04 1 Spring Plunger 18 ZSETPD337 2 Crush Hazard Label ...

Page 20: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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