Stanley Mourne Installation And Operating Instructions Manual Download Page 2

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TABLE OF CONTENTS

PAGE NO.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mourne Installation Instructions for Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Site Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chimney / Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

10.

Cooker Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

11.

Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

12.

Chimney Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Hearth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

15.

Use of Existing Flues and Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

16.

Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

17.

Top & Rear Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

18.

Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

19.

Heating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

20.

Boiler Output (Central Heating). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

21.

Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

22.

Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

23.

Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

24.

Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

25.

Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

26.

Care for your Central Heating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

27.

Injector Tee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

28.

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 & 12

29.

Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

30.

General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

31.

Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

32.

Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

33.

Lighting The Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

34.

Operating the Cooker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

35.

Fuelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

36.

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

37.

Direct Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

38.

Oven Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

39.

Over Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

40.

The Hotplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

41.

Main Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

42.

Overnight Burning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

43.

Boiler (Summer Conditions). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

44.

Domestic Boiler Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

45.

Riddling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

46.

Emptying the Ashpan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

47.

Cooker Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

48.

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

49.

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

50.

Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

51.

Ovens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

52.

Hot Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

53.

CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

54.

Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

55.

Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Summary of Contents for Mourne

Page 1: ...d by a competent person The provision of a Central Heating or Domestic Hot Water facility requires that the hot water system involved conforms fully to good plumbing practice and established standards INSTALLATION AND OPERATING INSTRUCTIONS To Be Left With End User Mourne Solid Fuel Cooker ...

Page 2: ...t 9 22 Heating 10 23 Pipe Fittings 10 24 Fuels 10 25 Water Circuit Temperature 10 26 Care for your Central Heating System 10 27 Injector Tee 10 28 Exploded View 11 12 29 Draining 13 30 General Maintenance 13 31 Draught Requirements 13 32 Important Notes 14 33 Lighting The Fire 15 34 Operating the Cooker 16 35 Fuelling 16 36 Control 16 37 Direct Flue Damper 16 38 Oven Damper 16 39 Over Firing 16 40...

Page 3: ...ation must be done in accordance with current Standards and Local Codes It should be noted that the requirements and these publications may be superseded during the life of this manual 1 Ash Door 2 Spin Wheel 3 Fire Door 4 Hot Plate 5 Fuelling Cup 6 Chimney Damper 7 Oven Damper 8 Oven Door 9 Cleaning Door 10 Front Plinth 11 Hob 12 Bonnet 13 Plate Rack optional 14 Spin Valve 15 Oven Thermometer Coo...

Page 4: ...e gloves Exercise caution and use disposable masks and gloves when handling glues and sealants When working with fibre glass mineral wool insulation materials ceramic blanket board or kerosene fuel oil avoid inhalation as it may be harmful Avoid contact with skin eyes nose and throat Use disposable protection Installation should be carried out in a well ventilated area Manufacturers reserve the ri...

Page 5: ...der is connected by 1 25mm flow and return pipes with a continual rise and not more than 8 8 mts 30 ft each in total length Also if they exceed 4 5 mts 15ft each in total length they must be lagged d Draw off pipes must be dead leg connections i e there must be no circuit in the draw off the user should be advised that the fire should be continuous burning The Flue Connection Two methods of instal...

Page 6: ...ck on an old blanket 2 Attach end plates and front with screws provided 3 Stand cooker on it s base 4 Move cooker into it s location and replace all parts removed Parts removal before attaching the base Fig 4 Fig 5 Fig 6 Fig 7 ...

Page 7: ... to retain heat such chimneys will inevitably give rise to smoking down draught and the formation of condensation The flue must be high enough more than 4 6m 15ft in any case to allow the flue gasses to vent into clear air away from the turbulence that may be caused by roof structures other chimney stacks etc The venting position should be 1 0m 3 3 above any obstruction within a 7 6m 24 9 radius i...

Page 8: ...may well be extended as time goes by if there is little sign of deposits Some people find they need to sweep the flue every six to eight weeks HEARTH CONSTRUCTION Hearth should be strong enough to support total weight of cooker When a properly constructed hearth is not available we recommend that the Cooker be placed on a slab of foamed concrete 7 5 cm 3 or a slab of other insulating material This...

Page 9: ...uch that the vent is dimensionally stable and corrosion resistant The effective free area of any vent should be ascertained before installation The effect of any screen should be allowed for when determining the effective free area of any vent Air vents direct to the outside of the building should be located so that any air current produced will not pass through normally occupied areas of the room...

Page 10: ...boilers The primary air valve controls the heating rate of the boiler Closed minimum Open maximum output See operating instructions BOILER OUTPUT Central Heating High output cannot be maintained unless fuel is being burned at a rate of 2 7 kg per hour of coal When burning wood or peat reduced outputs will apply because of the lower calorific value of the fuels GRAVITY CIRCUIT The gravity circuit c...

Page 11: ...gs up to 21cm long are suitable All fuel should be stored under cover and kept as dry as possible prior to use WATER CIRCUIT TEMPERATURE The return water temperature must be maintained at not less than 50º C so as to avoid condensation on the boiler and return piping Fitting a pipe thermostat to the return from the gravity circuit and wiring it into the pump control will ensure than no cold water ...

Page 12: ... Fire Box LHS Bottom Brick 44 Sham Cheek 45 Fire Box Front Top Brick 46 Grate 47 Fire Box Base Insert 48 Fire Box Base 49 Ash Tray 50 Ashpit Back 51 Ashpit Side LH 52 Ashpit Bottom 53 Ashpit Side RH 54 Fall Bar Frame Back 55 Stay Rods 56 Fall Bar 57 Fall Bar Frame Front 58 Fire Box Front Bottom Brick 59 Serial Number Plate 60 Front 61 Towel Rail Bracket RH 62 Towel Rail 63 Oven Door Panel Sheet Ir...

Page 13: ...12 MOURNE EXPLODED VIEW ...

Page 14: ...n all low parts of the system However it should be noted that there may be short sections of pipework e g when passing under doorways that may be possible to drain GENERAL MAINTENANCE It is important that the user is familiar with their heating system and that they ensure regular checks and maintenance which can limit unnecessary break downs We recommend that you evaluate the overall insulation in...

Page 15: ... in tarring flue ways and chim ney i e peat or timber 7 Allow adequate air ventilation to ensure plenty of air for combustion 8 Do not burn rubbish household plastic 9 Do not leave ash door open for long periods as this will over heat the unit causing unnecessary damage 10 Clean the chimney at least twice a year 11 When burning peat or timber it will be helpful to burn a few fires of Anthracite wh...

Page 16: ...gnite by using a taper or rolled wad of paper inserted into the ashpan 5 Under no circumstances should any flammable liquid i e petrol paraffin etc be used to light the fire 6 When the fire is well established close the Direct Flue Damper fully and keep it closed 7 Add fuel to the firebox as required 8 Adjust primary air opening to suit the current requirements Note Do not operate with ashpit door...

Page 17: ... serious harm to the cooker The first indication that overheating is taking place will be the formation of Clinker Melted Ash in the firebox and this should be removed immediately otherwise damage will occur not only to the cooker components but also to the fire bricks and any damage here should be repaired without delay THE HOTPLATE For best results use heavy based flat bottomed utensils When cle...

Page 18: ...g Replace all the loose parts which have been removed making sure that all cooking surfaces have been thoroughly cleaned on the underside OVERNIGHT BURNING Open the spin valve by a quarter turn and close the oven damper riddle the fire and refuel In the morning open the air valve and damper and riddle the fire when it is again burning brightly refuel If it is found that the fire is completely burn...

Page 19: ...d satisfactory oven temperature will not be maintained apart from which such deposits will cause smoking See Fig 22 Replace all loose parts which have been removed making sure that all cooking surfaces have been thoroughly cleaned on the underside See Fig 23 18 CLEANING INSTRUCTIONS Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 All deposits from the flue pipe and the top of the oven may be brushed bot...

Page 20: ... remove later 4 If spills do become baked on a cream cleanser can be used For stubborn deposits a soap impregnated pad can be carefully used on the vitreous enamel 5 Use only products recommended by the Vitreous Enamel Association these products carry the Vitramel label 6 In the oven spills and fat splashes are carbonised at high temperatures occasionally brush out with a stiff brush The shelves c...

Page 21: ...lue pipe and chimney clear of deposits by regular sweeping of the chimney irrespective of whether the fuel used is classed as smokeless or not All fuels give rise to soot or ash deposits and regular cleaning is essential for safe operation Blocked or partially obstructed flueways and chimneys will cause dangerous fumes to be emitted into the room these may well be invisible if a smokeless fuel is ...

Page 22: ...diators not Heating Central Heating a Pump not Working a Check and replace if defective b Air in Radiators b Vent Radiators c Pipe System Faulty c Check Pipe Sizes and Circuit d Excessive Number of Radiators d Turn off un needed Radiators e Radiator Valves not Adjusted e Adjust Valves to Give even flow 8 Domestic Hot Water a Cylinder too Large a Lag Cylinder or use smaller cylinder b Flow Pipe too...

Page 23: ...e materials must be maintained as specified in the Clearance to Combustibles section 8 If the cooker is located on a combustible surface a floor protector must be used to cover the area underneath the heater extending 18 from the front of the cooker and 8 from the back sides Plumbing 9 Appliance must be connected to a gravity circuit using 1 ID flow return piping 10 The length of pipes from the cy...

Page 24: ... 010 DP130913 N00118AXX 24 Manufactured by Waterford Stanley Ltd Unit 401 403 IDA Industrial Estate Cork Road Waterford Ireland Tel 051 302300 Fax 051 302315 www waterfordstanley com www stanleystoves com ...

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