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16

TROUBLESHOOTING

PROBLEM CAUSE REMEDY

Engine will not start. 

No fuel. 

 

Add Fuel.

 Fuel 

fi lter plugged. 

 

Replace fuel fi lter.

 

Defective spark plug. 

 

Remove plug, check gap, clean or  

   

replace.

Fluid blowing out of fl uid  

Hydraulic tank overfi lled. 

 

Correct the fl uid level.

reservoir vent. 
 

Pump suction leak. 

 

Check suction connections. Tighten if

   

necessary.

Hydraulic tool won't operate. 

Incorrect hose connection to 

 

Make sure the tool hose circuit goes

 

tool. 

 

from left (pressure) fi tting to tool  

 

 

 

and back to the right fi tting (return).   

   

Fluid 

always 

fl ows from the male to  

   

female 

fi ttings.

 Quick 

disconnect 

fi ttings 

 

Detach from hose, connect set 

 

defective. 

 

together and check for free fl ow.

 Hydraulic 

fl uid level low. 

 

Check for correct fl uid level.  Fill  

   

using 

the 

recommended 

fl uid.

 

Pump coupling defective. 

 

With the engine not running.

 

 

 

Check  the coupling between the pump

 

 

 

and engine that it is engaged and is 

 

 

 

not damaged. Caution: Keep hands

 

 

 

clear of rotating objects.

 

Relief valve stuck open. 

 

Adjust or replace valve.

 

Suction hose kinked. 

 

Make sure suction hose from fl uid  

 

 

 

reservoir to pump inlet has a smooth  

   

curve.

 

 Tool is defective. 

 

Refer to tool manual.

Summary of Contents for GT09

Page 1: ...d Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanleyhydraulic com Copyright 2008 The Stanley Works 68369 3 2009 Ver 2 SERIOUS INJURY OR DEATH COULD RESULT FROM IMPROP ER REPAIR OR SERVI...

Page 2: ......

Page 3: ...of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPA...

Page 4: ...area accessible to the operator and mainte nance personnel This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol...

Page 5: ...ection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serious i...

Page 6: ...6 TOOL STICKERS TAGS 68321 Power Unit Dash Decal...

Page 7: ...LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTM...

Page 8: ...5 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Typical Hose Connections T...

Page 9: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Page 10: ...ide temperature range allow moisture to settle out and resist biological growth that may occur in cool operating hydraulic circuits These fluids are recommended by Stanley Other fluids that meet or ex...

Page 11: ...utomatic Throttle Control is set by positioning the adjust ment knob shown in figure 4 to the far right and tightening it to maintain its position Manual Throttle Control In this mode engine speed is...

Page 12: ...eck the engine oil level 2 Check the hydraulic oil level Manual Throttle Control is set by positioning the knob shown in figure 4 to the far left and tightening it to main tain its position START UP F...

Page 13: ...r to the ON position When finished operating the tool move the tool circuit con trol lever to the OFF positon COLD WEATHER STARTUP 1 Use the procedures described under STARTUP and then follow the proc...

Page 14: ...e and operation manual furnished with the power unit HYDRAULIC SYSTEM MAINTENANCE Check hydraulic fluid level daily Add fluid per specifica tions in this manual See HYDRAULIC FLUID under the section t...

Page 15: ...tester restrictor valve counterclockwise TESTING TROUBLESHOOTING 4 Start the engine and allow it to run until warm 5 With the engine at full operating speed the test flow gauge should read 7 gpm 26 l...

Page 16: ...itting to tool and back to the right fitting return Fluid always flows from the male to female fittings Quick disconnect fittings Detach from hose connect set defective together and check for free flo...

Page 17: ...in 54 cm Weight Wet 162 lb 73 5 kg Fuel Tank Capacity 1 6 gal 6 1 ltr Hydraulic Reservor Capacity 1 5 gal 5 7 ltr Relief Valve crack setting 2150 psi 145 bar Full relief setting 2400 psi 172 bar HTMA...

Page 18: ...18 GT13 PARTS ILLUSTRATION Location of Automatic Throttle Bracket...

Page 19: ...19 GT13 PARTS ILLUSTRATION CONTINUED Engine mounting Wheel to Frame Placement...

Page 20: ...94 1 Washer 45 67290 1 Coupler 46 08035 1 Blower Wheel 47 68299 1 Cylinder Assy Incld Items 57 65 48 07819 1 Key 49 67284 1 Engine Honda GX390QA2 50 68367 1 Bracket Weldment 51 68304 1 Tube Clamp 52 6...

Page 21: ...deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES T...

Page 22: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com...

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