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10 ► GPV18B02 

User Manual

OPERATION

PREPARATION FOR USE

Do not operate the power unit until you have read the 

engine operating and maintenance instructions manual 

furnished with the unit.

1. ENGINE CRANKCASE OIL LEVEL

  

   

Always check the oil level before starting the engine. Make 

sure the oil level is at the FULL MARK on the dipstick. Do 

not overfill. Use detergent oil classified "For Service SE, 

SF, SG" as specified in the engine operating and mainte

-

nance manual. See engine manual for oil viscosity grade.

2. ENGINE FUEL LEVEL

 

Check the fuel level. If low, fill with un-leaded gasoline with 

a minimum of 85 octane. 

          

            

3. HYDRAULIC FLUID  

Check the sight pipe or hydraulic fluid level in the hydrau

-

lic fluid reservoir as follows: Proper fluid level is indicated 

when the center section of the sight pipe is dark. If the cen

-

ter section of the sight pipe is not dark, add hydraulic fluid.

 

Use fluids meeting the following specifications.

Viscosity (Fluid Thickness)

U.S. 

 

 

 

METRIC

50°F 450 SSU Maximum 

10°C 95 C.S.

100°F 130-200 SSU 

 

38°C 27-42 C.S.

140°F 85 SSU Minimum  

60°C 16.5 C.S. Min

Pour Point -10°F/-23°C Minimum (for cold startup)

Viscosity Index  (ASTM D-2220) 140 Minimum

Demulsibility  (ASTM D-1401) 30 Minutes Maximum

Flash Point  (ASTM D-92) 340°F/171°C Minimum

Rust Inhibition  (ASTM D-665 A & B) Pass

Oxidation  (ASTM D-943) 1000 Hours Minimum

Pump Wear Test  (ASTM D-2882) 60 mg Maximum 

The following fluids work well over a wide temperature 

range, allow moisture to settle out and resist biological 

growth that may occur in cool operating hydraulic circuits.  

These fluids are recommended by Stanley Hydraulic Tools.  

Other fluids that meet or exceed the specifications of these 

fluids may also be used.

Chevron AW-MV-32

Exxon "Univis" J-26

Mobil D.T.E. 13

Gulf "Harmony" AW-HVI-150-32

Shell "Tellus" T-32

Texaco "Rando" HD-AZ

Union "Unax" AW-WR-32

Terresolve EnviroLogic 132

4. HYDRAULIC CONNECTIONS 

The recommended hose length is 8 m/25 ft with a 12.7 

mm/1/2 inch inside diameter.  The hoses must have a work

-

ing pressure rating of at least 175 bar/2500 psi.  Each hose 

end must have male thread ends compatible with H.T.M.A. 

(HYDRAULIC TOOL MANUFACTURERS ASSOCIATION) 

quick disconnect fittings.  

Figure 1. Control Panel

Facing the control panel, the left-hand male quick discon

-

nect fitting is the PRESSURE FLUID OUT fitting. The right-

hand female quick disconnect fitting is the RETURN FLUID 

IN fitting (See Figure 1).

Shut the engine off before attempting to add fuel to the 

fuel tank. Do not remove the fuel cap while the engine is 

running. Do not add fuel to the engine while the engine 

is hot. Do not fill the fuel tank to a point of overflowing.

DANGER

Summary of Contents for GPV18 V SERIES

Page 1: ...73418 1 2014 Ver 1 USER MANUAL Safety Operation and Maintenance GPV18 V SERIES HYDRAULIC POWER UNIT...

Page 2: ...2 GPV18B02 User Manual CERTIFICATE OF CONFORMITY...

Page 3: ...date the warranty SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 6 HYDRAULIC HOSE TYPES 7 HOSE RECOMMENDATIONS 8 HTMA REQUIREMENTS 9 OPERATION 10 12 ROUTINE MAINTENANCE 13 TROUBLESHOOTING 14...

Page 4: ...es that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious in...

Page 5: ...ty factor Be sure all hose connec tions are tight Be sure all hoses are connected for correct flow direction to and from the tool being used Do not inspect hoses and fittings for leaks by using bare h...

Page 6: ...er Serial No Location TOOL STICKERS TAGS Guaranteed Sound Power Level Decal GPV18B02 Only The above tag is attached to the tool before it is shipped read carefully before operating If tag is damaged p...

Page 7: ...CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E...

Page 8: ...Pressure 2500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 T...

Page 9: ...gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145...

Page 10: ...Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D 943 1000 Hours Minimum Pump Wear Test ASTM D 2882 60 mg Maximum The following fluids work well over a wide tem...

Page 11: ...60 Fill each cell to its upper level indicator and then charge at a 2 Amp rate for at least 12 to 15 hours After charging check the electrolyte level and fill as required Also make sure the battery ca...

Page 12: ...on allow the engine to warm up for 3 5 minutes until it runs smoothly with the choke pushed back in Then connect the hose turn the flow control switch into 20 Lpm 5 gpm or 30 Lpm 8 gpm depending on yo...

Page 13: ...ough the pressure hose Make sure the engine is at idle when performing this procedure When the hydraulic reservoir is empty turn the engine off immediately Allow the fluid to sit long enough for the w...

Page 14: ...R 8 GPM INCORRECT HOSE CONNECTION MAKE SURE THE TOOL HOSE CIRCUIT GOES TO TOOL FROM LEFT PRESSURE FITTING TO TOOL AND BACK TO THE RIGHT FITTING RETURN FLUID ALWAYS FLOWS FROM THE MALE TO FEMALE FITTIN...

Page 15: ...lpm 5 gpm Circuit or One 30 lpm 8 gpm Circuit at 70 140 bar 1000 2000 psi Length 90 cm 35 4 inch Width 59 cm 23 inch Height 74 cm 29 inch Weight 120 kg 264 5 lbs Hydraulic Reservor Capacity 11 ltr 3...

Page 16: ......

Page 17: ...Technology Development Co Ltd Add A 7 Building Gongtou Liheng Industry Square Western Section Fanhua Street the Cross Wenshan Road Hefei Anhui China Tel 0551 63498781 2 3 Fax 0551 63498780 P C 230601...

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