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11

PREOPERATION PROCEDURES

PREPARATION FOR INITIAL USE

The tool, as shipped, has no special unpacking or 
assembly requirements prior to usage.  Inspection to 
assure the tool was not damaged in shipping and does 
not contain packing debris is all that is required. 

CHECK HYDRAULIC POWER SOURCE

1. Using a calibrated fl owmeter and pressure gauge, 
check that the hydraulic power source develops a fl ow 
of 7-9 gpm/26-34 lpm at 1500-2000 psi/105-140 bar for 
the CH15100, 8 gpm model.

2. Make certain the hydraulic power source is equipped 
with a relief valve set to open at 2100-2250 psi/145-155 
bar minimum.

3. Check that the hydraulic circuit matches the tool for 
open-center (OC)  operation.

CHECK TOOL

1. Make sure all tool accessories are correctly installed.  
Failure to install tool accessories properly can result in 
damage to the tool or personal injury.

2. There should be no signs of leaks.

3. The tool should be clean, with all fi ttings and fasten-
ers tight.

CHECK TRIGGER MECHANISM

1. Check that the trigger operates smoothly and is free 
to travel between the “ON” and “OFF” positions.

INSTALL TOOL BIT

The CH15521 and CH15121 Chipping Hammers ac-
cept standard .580 inch hex shank or .680 round shank 
tool bits.

TO INSTALL A HEX SHANK TOOL BIT

1. Slide the chuck outer sleeve toward the handle end 
of the tool and then insert the tool bit. Release the 
chuck outer sleeve.

2.  Try turning the tool bit. If the tool bit does not turn, 
no further adjustment is necessary. If the tool bit turns, 
slide the chuck adjustor toward the tool bit end of the 
tool and then turn it clockwise to close the hex blocks 
against the tool bit shank. When the chuck adjustor is 
properly set, it should “click” into place and the tool bit 
should not turn.

 

Installing The Tool Bit

TO INSTALL A ROUND SHANK TOOL BIT

1. Slide the chuck outer sleeve toward the handle end 
of the tool and then insert the tool bit. Release the 
chuck outer sleeve.

2. If the tool bit can be inserted fully, no other adjust-
ments are necessary. If the tool bit cannot be inserted 
fully, slide the chuck adjustor toward the tool bit end of 
the tool and then turn it counter clockwise to open the 
hex blocks and allow room for the tool bit shank. When 
the chuck adjustor is properly set, it should “click” into 
place and the tool bit should be fully inserted.
Connect Hoses

1. Wipe all hose couplers with a clean lint-free cloth 
before making connections.

2. Connect the hoses from the hydraulic power source 
to the hose couplers on the tool. It is a good practice 
to connect the return hose fi rst and disconnect it last to 
minimize or avoid trapped pressure within the tool.

3. Observe fl ow indicators stamped on hose couplers 
to be sure that oil will fl ow in the proper direction.  The 
female coupler is the inlet coupler.

OPERATION

Chuck Outer 
Sleeve

Chuck Adjustor

Summary of Contents for CH15

Page 1: ...ANCE USER S MANUAL WARNING To avoid serious injury or death WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copy...

Page 2: ...2...

Page 3: ...wing warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER CERTIFICA...

Page 4: ...2002 Has been manufactured in conformity with the provisions of the Machinery Directive 98 37 EC Harmonized standard applied EN 792 4 We also declare that it meets the specification of Noise Directive...

Page 5: ...been manufactured in conformity with the provisions of the Machinery Directive 98 37 EC Harmonized standard applied EN 792 4 We also declare that it meets the specification of Noise Directive 2000 14...

Page 6: ...that follow this symbol to avoid possible injury or death This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury Thi...

Page 7: ...d protection and safety shoes at all times when oper ating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious i...

Page 8: ...HE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSESARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED T...

Page 9: ...URE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BU...

Page 10: ...n service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU...

Page 11: ...l and then insert the tool bit Release the chuck outer sleeve 2 Try turning the tool bit If the tool bit does not turn no further adjustment is necessary If the tool bit turns slide the chuck adjustor...

Page 12: ...ource NOTE The pressure increase in uncoupled hoses left in the sun may result in making them dif cult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1...

Page 13: ...essure rating of 2500 psi 172 bar Do not exceed the rated ow see Speci cations page 15 in the manual for correct ow rate and model number Rapid failure of the internal seals may result Always keep cri...

Page 14: ...odel Check power unit for proper ow and pressure 4 6gpm 15 23 lpm 2000 psi 140 bar for 5 gpm model Couplers or hose blocked Remove restriction Fluid too hot Provide cooler to maintain proper uid tempe...

Page 15: ...uid Temperature 140 F 60 C Sound Power Level 105 LWA Sound Pressure Level 1 meter 92 dBA Vibration Level 5 GPM Models 11 4 m s2 8 GPM Models 31 9 m s2 SPECIFICATIONS ACCESSORIES Description Part No AL...

Page 16: ...16 CH15 PARTS ILLUSTRATION...

Page 17: ...1 CIRCUIT D STICKER CH15121MODEL 27 31607 1 SCRAPER 28 31606 1 CUP SEAL 29 36111 1 CYLINDER CH15121 MODEL 35961 1 CYLINDER CH15521 MODEL 30 07572 1 O RING 2 135 R16 31 33520 1 PISTON CH15121 MODEL 31...

Page 18: ...18 CH15 PARTS ILLUSTRATION...

Page 19: ...CIRCUIT D DECAL CH1513101 CH1533101 27 31607 1 SCRAPER 28 31606 1 CUP SEAL 29 36111 1 CYLINDER CH1513101 CH1533101 35961 1 CYLINDER CH153101 30 07572 1 O RING 2 135 R16 31 33520 1 PISTON CH1513101 CH...

Page 20: ...DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improp...

Page 21: ...21 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com...

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