Stanley BR87 User Manual Download Page 5

BR87 User

 Manual ◄ 5

Tool operators and maintenance personnel must always 

comply with the safety precautions given in this manual 

and on the stickers and tags attached to the tool and 

hose.
These safety precautions are given for your safety. Re-

view them carefully before operating the tool and before 

performing general maintenance or repairs.
Supervising personnel should develop additional pre-

cautions  relating  to  the  specific  work  area  and  local 

safety regulations. If so, place the added precautions in 

the space provided in this manual.
The BR87 Hydraulic Breaker will provide safe and de-

pendable service if operated in accordance with the in-

structions given in this manual. Read and understand 

this manual and any stickers and tags attached to the 

tool and hoses before operation. Failure to do so could 

result in personal injury or equipment damage.

• 

Operator must start in a work area without bystand-

ers. The operator must be familiar with all prohibited 

work areas such as excessive slopes and danger-

ous terrain conditions.

• 

Establish a training program for all operators to en-

sure safe operation.

• 

Do not operate the tool unless thoroughly trained or 

under the supervision of an instructor.

• 

Always wear safety equipment such as goggles, 

gloves, ear, head, and breathing protection, and 

safety shoes at all times when operating the tool.

• 

Do not inspect, carry or clean the tool while the hy-

draulic power source is connected. Accidental en-

gagement of the tool can cause serious injury.

• 

Supply hoses must have a minimum working pres-

sure rating of 2500 psi/175 bar.

• 

Be sure all hose connections are tight.

• 

The hydraulic circuit control valve must be in the 

“OFF” position when coupling or uncoupling the tool. 

Wipe all couplers clean before connecting. Use only 

lint-free cloths. Failure to do so may result in dam-

age to the quick couplers and cause overheating of 

the hydraulic system. 

• 

Do not operate the tool at oil temperatures above 

140 °F/60 °C. Operation at higher oil temperatures 

can cause operator discomfort and may damage the 

tool. Never come in contact with the tool bit, the bit 

can get hot.

• 

Do not operate a damaged, improperly adjusted, or 

incompletely assembled tool.

• 

Do not weld, cut with an acetylene torch, or hard-

face the tool bit.

• 

To avoid personal injury or equipment damage, all 

tool repair, maintenance and service must only be 

performed by authorized and properly trained per-

sonnel.

• 

Do not exceed the rated limits of the tool or use the 

tool for applications beyond its design capacity.

• 

Always keep critical tool markings, such as labels 

and warning stickers legible.

• 

Always replace parts with replacement parts recom-

mended by Stanley Hydraulic Tools.

• 

Warning:

 Use of this tool on certain materials during 

demolition could generate dust potentially contain-

ing a variety of hazardous substances such as as-

bestos, silica or lead.  Inhalation of dust containing 

these or other hazardous substances could result 

in serious injury, cancer or death. Protect yourself 

and those around you. Research and understand 

the materials you are cutting.  Follow correct safety 

procedures and comply with all applicable national, 

state or provisional health and safety regulations 

relating to them, including, if appropriate arranging 

for the safe disposal of the materials by a qualified 

person.

SAFETY PRECAUTIONS

Summary of Contents for BR87

Page 1: ...2014 Stanley Black Decker Inc New Britain CT 06053 U S A 65778 6 2015 Ver 15 USER MANUAL Safety Operation and Maintenance BR87 HYDRAULIC BREAKER...

Page 2: ...38 kg Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards...

Page 3: ...ds that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning For the nearest authorized and certified d...

Page 4: ...is symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This...

Page 5: ...00 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use...

Page 6: ...e observant of the hydraulic hoses lying about the work area they can be a tripping hazard Always de energize the hydraulic system when changing a tool bit Take caution when changing a tool bit tool b...

Page 7: ...CTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT...

Page 8: ...SORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A...

Page 9: ...4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections...

Page 10: ...13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152...

Page 11: ...se with fluid that is too viscous or thick The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D minimum up to 100 ft 30 m PRE OPERATION PROCEDURES CHECK POWER S...

Page 12: ...sure rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result Alw...

Page 13: ...er unit for proper flow 7 9 gpm 26 34 lpm High backpressure Check hydraulic system for excessive backpressure over 250 psi 17 bar Couplers or hoses blocked Remove restriction Orifice plug blocked Remo...

Page 14: ...rging valve Be careful not to overtighten Install the protective cap and valve cap assembly ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator test ing procedure above 2 Connect the c...

Page 15: ...er and debris as follows 1 Turn the tool upside down without the tool bit and spray oil through the drive hex and side holes in the breaker foot assembly to displace any remaining water in the lower p...

Page 16: ...Pa at operator s position in decibels 102 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard ISO3744 Test conducted by in...

Page 17: ...ng UC 04404 Clay Spade 8 in 20 cm Blade 04405 Asphalt Wedge 08119 Clay Spade 5 1 2 in Blade 09262 TEST EQUIPMENT Accumulator Tester 02835 Flow and Pressure Tester 04182 Accumulator Charge Kit Includes...

Page 18: ...anual BR87 PARTS ILLUSTRATION 47 35 14 11 34 10 13 12 9 23 19 20 65 18 17 66 63 OIL IN 25 3 15 7 16 64 7 28 26 8 21 61 30 40 24 44 43 42 44 41 46 36 5 58 6 57 4 2 60 22 45 7 38 39 46 33 32 27 31 67 29...

Page 19: ...BR87 User Manual 19 BR87 PARTS ILLUSTRATION...

Page 20: ...04983 1 BOLT 42 01744 1 SPRING 43 01745 08411 1 DETENT 1 000 OAL SERIAL NO 1707 AND BELOW DETENT 1 250 OAL SERIAL NO 1708 AND ABOVE Item No Part No Qty Description 44 01269 2 RUBBER SLEEVE 1 000 45 0...

Page 21: ...e hydraulic tools at depths of thousands of feet ROV operation is still limited to the tool for example a percussive tool has the same depth limitation whether ROV or diver operated UNDERWATER TOOLS D...

Page 22: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com...

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