Stanley AV 10 Assembly Instructions Manual Download Page 5

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Avseal

II Low Pressure Range Nose Equipment Part Numbers

AVSEAL® II

TYPE

AVSEAL® II

DIAMETER

TOOL

NOSE ASSEMBLY

(TOOL FREE TYPE)

NOSE ASSEMBLY

(STANDARD

TYPE)

NOSE TIP

PAGE

REF.

MODEL

EXTENSION

PART

NUMBER

AVSEAL (LOW

PRESS)

8.0

XT3

XT4

76003-16200

71220-16100*

1mm

71229-11350

2mm

71220-16103

8mm

71220-16104

PB3400

71701-16000

1mm

71701-16012

2mm

71701-16013

8mm

71701-16014

9.0

XT3

XT4

76003-16200

71220-16100*

1mm

71220-16121

2mm

71220-16106

8mm

71220-16107

PB3400

71701-16000

1mm

71701-16114

2mm

71701-16115

8mm

71701-16116

10.0

XT3

XT4

76003-16300

71230-15800*

1mm

71230-16118

2mm

71230-16112

8mm

71230-16115

11.0

XT4

76004-16100

71230-16100*

1mm

71230-16119

2mm

71230-16113

8mm

71230-16116

12.0

XT4

76004-16100

71230-16100*

1mm

71230-16120

2mm

71230-16114

8mm

71230-16117

13.0

73200

AV5

07220-06600

1mm

07220-06409

2mm

07220-06406

8mm

07220-06407

14.0

73200

AV5

07220-06700

1mm

07220-06512

2mm

07220-06509

8mm

07220-06510

14.0

FLANGED

73200

AV5

07220-06700

FLUSH

07220-06508

16.0

AV5

07220-06800

1mm

73411-05011

2mm

73411-02009

8mm

73411-05010

AV10

73430-05000

1mm

73411-05011

2mm

73411-02009

8mm

73411-05010

16.0

FLANGED

AV10

73430-05000

FLUSH

07220-05008

18.0

AV10

73430-05200

1mm

73411-5215

2mm

73411-05209

8mm

73411-05210

19.0

FLANGED

AV5

07220-06800

FLUSH

73411-05008

AV10

73430-05000

FLUSH

73411-05008

22.0

FLANGED

AV10

73430-05000

1mm

73411-05021

*XT3 Adapter Kit 76003-20400 required to fit nose assembly.

ORIGINAL INSTRUC TION

ENGLISH

Summary of Contents for AV 10

Page 1: ...Nose Assembly Instructions ORIGINAL INSTRUCTION Avseal II ProSet XT PB2500 PB3400 73200 AV 5 and AV 10 Tools ...

Page 2: ...ed by STANLEY Engineered Fastening Therefore STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with the utmost care However STANLEY Engineered Fastening will not accept any liability with respect to any faults in the information nor for the consequences thereof STAN...

Page 3: ...et and the tool instruction manual The placing of fasteners not included in this datasheet could have a detrimental impact on the working life of the tool and nose assemblies and could invalidate the warranty The tables on pages 3 and 4 provide a full list of part numbers for the nose tips nose assemblies and base tools required to place each Avseal II size These tables should be used to select an...

Page 4: ...76002 16100 1mm 71210 16117 2mm 71210 16115 8mm 71210 16116 PB2500 71702 16000 1mm 71702 16032 2mm 71702 16033 8mm 71702 16034 7 0 XT2 76002 16100 1mm 71219 11349 2mm 71210 16109 8mm 71210 16113 PB2500 71702 16000 1mm 71702 16036 2mm 71702 16037 8mm 71702 16038 8 0 XT3 XT4 76003 16200 71220 16100 1mm 71229 11350 2mm 71220 16103 8mm 71220 16104 PB3400 71701 16000 1mm 71701 16012 2mm 71701 16013 8mm...

Page 5: ... 16100 71230 16100 1mm 71230 16119 2mm 71230 16113 8mm 71230 16116 12 0 XT4 76004 16100 71230 16100 1mm 71230 16120 2mm 71230 16114 8mm 71230 16117 13 0 73200 AV5 07220 06600 1mm 07220 06409 2mm 07220 06406 8mm 07220 06407 14 0 73200 AV5 07220 06700 1mm 07220 06512 2mm 07220 06509 8mm 07220 06510 14 0 FLANGED 73200 AV5 07220 06700 FLUSH 07220 06508 16 0 AV5 07220 06800 1mm 73411 05011 2mm 73411 02...

Page 6: ...w Guide Lock 1 10 TP144 080 Jaw Guide Lock Spring 1 11 TP144 060 Lock Nut 1 FITTING INSTRUCTIONS Item numbers in bold refer to nose assembly components in the tables and illustration above The air supply must be disconnected Remove the complete nose assembly TRM00361 as described in the ProSet XT2 instruction manual Screw Pulling Head 8 together with Jaw Guide Lock 9 Jaw Guide Lock Spring 10 to th...

Page 7: ...pring 10 and then remove Jaw Guide 3 Remove Jaws 4 from Jaw Guide 3 Remove Jaw Spreader 5 Buffer 6 and Jaw Spring 7 from Pulling Head 8 Rotate Lock Nut 11 anti clockwise and remove Pulling Head 8 Jaw Guide Lock 9 Jaw Guide Lock Spring 10 from the tool piston using spanners Inspect all components Any worn or damaged parts must be replaced by a new part Particularly check wear Jaws 4 Clean all parts...

Page 8: ...pcs 1 Set 6 07498 04502 Jaw Spreader 1 7 07498 03003 Buffer 1 8 07500 00418 Jaw Pusher Spring 1 9 76003 16002 Pulling Head 1 10 76003 15004 Jaw Guide Lock 1 11 DPN901 020 Spring 1 12 76003 15003 Pulling Head Adapter 1 13 07003 00277 O Ring 1 Part Number 76003 16300 Item Part Number Description Qty 1 Nose Pieces Supplied Separately 2 76003 16001 Nose Casing 1 3 07003 00067 O Ring 1 4 76003 16203 Ja...

Page 9: ...embly Jaws Guide Jaws Jaw Pusher Buffer and Spring 4 5 6 7 8 9 10 11 12 13 to the tool piston and then tighten the locknut 71210 02103 against it using spanners Place nose casing 2 over the jaw guide 4 and tighten fully onto the tool Nose tips 1 should be installed in the Nose Casing 2 and tightened to a torque of 7 0 7 5 Nm If required apply Loctite 932 on the Nose Tip 1 thread to prevent the par...

Page 10: ...03 00067 O Ring 1 3 07612 02003 Jaw Housing 1 4 07612 02002 Jaws 3 pcs 1 Set 5 07498 04502 Jaw Spreader 1 6 07498 03003 Buffer 1 7 07500 00418 Jaw Pusher Spring 1 8 07340 00327 Locking Ring 1 FITTING INSTRUCTIONS Item numbers in bold refer to nose assembly components in the tables and diagram above The air supply must be disconnected If necessary remove the complete nose assembly 76003 15000 as de...

Page 11: ...s they need regular replacement The air supply must be disconnected Remove the nose assembly using the reverse procedure to the Fitting Instructions Any worn or damaged part should be replaced Clean and check wear on jaws Ensure that the jaw spreader is not distorted Check that the spring is not distorted Assemble according to fitting instructions 11 ORIGINAL INSTRUCTION ENGLISH ...

Page 12: ...ust be disconnected The Nose Housing Jaw Spring and Pulling Head supplied with the PB2500 and PB3400 tools and will need to be used together with the Avseal II nose assembly parts listed above The standard Jaws Jaw Guide Jaw Pusher supplied with the PB2500 and PB3400 tools will need to be exchanged with the parts listed in the above table Remove the Nose Housing from the tool as described in the P...

Page 13: ...the nose piece from the tool Pull back the front clutch and then remove the jaw guide 1 Remove the jaws 2 from the jaw guide 1 Remove jaw pusher 2 and Jaw spring from the pulling head Inspect all components Any worn or damaged parts must be replaced by a new part Particularly check wear on the Jaws 2 Clean all parts and apply moly lithium Grease 07992 00020 to jaws 2 and taper bore of jaw guide 1 ...

Page 14: ...surface Balance the three Jaws 4 on the upper Spring Guide 3 Carefully lower Jaw Housing 2 over the assembled components Holding tool pointing down screw the assembled jaw housing onto the tool head piston and tighten with spanner Screw the nose tip into Nose Casing 1 and tighten with spanner Place the Adapter Ring over the rear of the Nose Casing 1 ensuring that the lugs on the body enter the slo...

Page 15: ...g 2 over the assembled components Holding tool pointing down screw the assembled jaw housing onto the tool head piston and tighten with spanner Screw the nose tip into Nose Casing 1 and tighten with spanner Place the Adapter Ring over the rear of the Nose Casing 1 ensuring that the lugs on the body enter the slots in the Adapter Ring Place Nose Casing 1 and Adapter Ring over the Jaw Housing 2 and ...

Page 16: ...2 Locate Spring 6 on Jaw Spreader 5 Locate Spring Guide 3 onto Spring 6 Holding tool pointing down screw the assembled jaw housing including the integrated collet lock 7 onto the piston rod Rotate the Jaw Housing 2 until the collet lock 7 ball drops into the recess on the piston rod Ensuring that the collet lock 7 sits below the outer surface of the jaw housing Screw the nose tip into Nose Casing ...

Page 17: ...17 ORIGINAL INSTRUCTION ENGLISH ...

Page 18: ...18 ENGLISH ORIGINAL INSTRUCTION ...

Page 19: ...19 ORIGINAL INSTRUCTION ENGLISH ...

Page 20: ...stributor nearby please check www stanleyengineeredfastening com econtact distributors you need to conﬁrm latest information ProSet Stavex and T Lok are registered trademarks of Stanley Black Decker Inc and its afﬁliates The names and logos of other companies mentioned herein may be trademarks of their respective owners STANLEY Engineered Fastening 4 Shelter Rock Lane Danbury Connecticut United St...

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