Stairmaster StepMill 5 Assembly Manual Download | Manualshive

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Assembly Manual

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Item

# Description

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Assembly Manual

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Owner’s Manual Kit

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Rivet Puller

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Rivet

30

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Levelers

4

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Hardware Card #1

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Hardware Card #2

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Top Cover

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Power Supply & Power Cord Kit

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Cover Handrail Left

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Cover Handrail Right

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Summary of Contents for StepMill 5

Page 1: ...Assembly Manual StepMill 5 150005 083011A ...

Page 2: ...el SM5 Dimensions 34 W x 58 L x 89 H 86cm x 147cm x 226 cm Unit Weight 343lbs 156 kg Shipping Package Weight 438lbs 199kg Workout Area 72 W x 93 L 182cm x 236cm Power Supply Use only with Power Supply TR70 Series Model TR70A12 Max user weight 350 lbs 158 kg Assembly Manual 2 Handrail Hardware Detail 17 Mast Hardware Detail 16 Table of Contents Product Specifications ...

Page 3: ...his weight Keep at least 19 inches 50 cm clear area around the machine This is the recommended safe distance for access and passage around and emergency dismounts from the machine Warn bystanders to keep a safe distance at least 3 feet 1 m Do not allow anyone to touch the operator while the machine is in motion Do not over exert yourself during exercise Do not try to exercise with more resistance ...

Page 4: ...lower sides of the mast see Figure 1 Label 2 Power caution label Location Affixed to the back of the StepMill machine see Figure 1 Caution Label 159 350 5 159 Warning Labels 4 Assembly Manual Label 3 Serial Number label Location Affixed to the backside of the leg on the StepMill machine see Figure 1 MODEL NO SM5 RATING 9 VDC 1 A 1 888 678 2476 SERIAL NO 050 0250 MADE IN CHINA OR CONTACT AN AUTHORI...

Page 5: ...ine closer to the wall during use Basic Assembly Follow these basic assembly tips when putting together your machine 1 Collect all the pieces needed for each assembly step 2 Read through and understand the instructions 3 Turn all bolts and locknuts to the right to tighten and the left to loosen 4 Lightly and carefully lift pieces when attaching Look through the bolt holes to help guide bolt placem...

Page 6: ... 16 2 1 4 Button Head Screw 4 Hardware Hardware not to scale 1 2 3 15 8 10 Assembly Manual 6 4 5 7 3 8 16 3 5 8 Button Head Screw 2 8 3 8 16 Nylon Hex Nut 14 9 5 16 18 Nylon Hex Nut 4 10 8 11 3 8 18 Nut Cap 12 12 3 4 OD 5 16 ID Flat Washer 4 13 3 4 OD 3 8 ID Flat Washer 4 7 6 12 11 13 14 14 1 OD 3 8 ID Flat Washer 8 5 8 OD 3 8 ID Flat Washer 15 9 Clevis Pins 2 16 17 2 2 16 17 Cotter Pins Transport...

Page 7: ...Description Qty 18 Assembly Manual 1 19 Owner s Manual Kit 1 20 Rivet Puller 1 21 Rivet 30 22 Levelers 4 23 Hardware Card 1 1 24 Hardware Card 2 1 Top Cover 1 26 Power Supply Power Cord Kit 1 27 Cover Handrail Left 1 28 Cover Handrail Right 1 7 26 27 28 25 28 ...

Page 8: ...bly Manual 30 Console Options 31 32 33 34 35 31 Upper Handrail Assembly 1 32 Water Bottle Holder 1 33 Lower Handrails 2 34 Rubber Sleeve Console Mast 1 35 Rubber Sleeve Handrails 2 36 Wheel Panel Left 1 37 Wheel Panel Right 1 37 36 38 Wheel Plate 2 38 39 8 39 Bracket Mast Mount 1 40 40 End Cap 1 ...

Page 9: ... box 1 2 Remove all boxes resting on steps and then remove handrails 1 3 Remove the wheel panels and misc packaging from underneath 1 3 With a hammer or pry bar remove the wood securing the back of the machine to the pallet 1 4 Remove remaining box from base of steps See Figure 2 Step 2 Remove from pallet Tools Hammer or Pry Bar 2 1 With a hammer or pry bar remove the wood securing the front of th...

Page 10: ...bber Sleeves Handrail below the bolt holes on item 33 Lower Handr 3 3 Attach item 33 Lower Handrails to mounting frame posts using hardware items 4 10 8 3 4 Standing at the front of the SM5 attach item 31 Upper Handrail Assembly to items 33 using hardware it Figure 3D Note For ease of fit do not completely tighten hardware until assembly complete ...

Page 11: ...item 29 routing console wires and coax cable 4 3 Secure item 29 Console Mast to item 39 Bracket Mount 4 4 Secure item 31 Upper Handrail Assembly to item 29 Console Mast by using hardware items 6 14 11 and 4 5 Fasten all bolts slide item 25 Top Cover and item 34 Rubber Sleeve into position Use item 21 Rivet to fasten item 25 Top Cover into place Figure 4A 4 6 Return and completely tighten all handr...

Page 12: ...er on top of mast plate using hardware items 2 14 8 and 11 5 2 Secure item 40 Mast Cap onto top of mast Step 6 Install Console 6 1 Connect the wiring and power harness to their respective locations in the back of the console Note Make sure cables and harnesses are not crimped or pinched while attaching the console to the mast ...

Page 13: ...for item 35 Rubber Sleeves must be secure within perspective plastics Step 8 Install Levelers and Transport Wheels 8 1 With the assistance of another person tilt the SM5 to one side and insert hardware item 15 Clevis Pin from the outside of the frame slide item 17 Wheel 8 2 While tilted to one side insert hardware item 22 Levelers in the front and back of the SM5 8 3 Repeat the Wheel and Leveler p...

Page 14: ...e to the workout location 9 2With the assistance of another person tilt the StepMill machine to one side and remove the Cotter Pin the Clevis pin and the Wheel Figure 9 Repeat for the opposite side NOTE Retain the Cotter pins Clevis pins and Wheels for moving the machine in the future 9 3Adjust the Levelers as needed Assembly Figure 9 Assembly Manual 14 ...

Page 15: ...r To reduce the risk of electrical shock fire and to prevent severe damage to the machine use only the power supply approved for use with this equipment In addition your machine must be properly grounded Step 11 Final Check Failure to visually check and test assembly before use can cause damage to the equipment It can also cause serious injury to users and bystanders 11 1 Tighten all hardware 11 2...

Page 16: ...2 14 8 11 6 14 8 11 7 13 13 8 16 Assembly Manual Mast hardware detail Item s listed in balloons 39 1 12 9 ...

Page 17: ...Assembly Manual 17 Handrail Hardware detail Item s listed in balloons 4 10 10 8 11 33 31 5 33 ...

Page 18: ... the Safety Warning Label information page Contact Information Serial Number Date of Purchase Assembly Manual 18 CORPORATE HEADQUARTERS StairMaster 4400 NE 77th Ave Suite 300 Vancouver WA 98662 USA Phone 888 678 2476 www stairmaster com Warranty All warranty parts and technical support is provided by our in house service team Phone 1 888 678 2476 option 2 E mail parts stairmaster com services stai...

Page 19: ...ter and the StairMaster logo are either registered trademarks or trademarks of Core Fitness LLC All other trademarks are owned by their respective companies StairMaster 4400 NE 77th Ave Suite 300 Vancouver WA 98662 1 888 678 2476 www stairmaster com Assembly Manual 19 ...

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