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1. Required Tools: Paper Clip

2. CAUTION: Turn off power and detach power cord

3. Insert the Paper Clip into the small hole on either 

side of the housing

4. Press in the Paper Clip until two clicks are heard: 

the first click releases the Controller bezel and the 

second click ejects it from the housing as shown

5. Repeat the process on the other side of housing

6. Remove the old Controller and insert the new 

replacement Controller

7. Press on the two latch points with your thumb until 

a click is heard; if the Controller bezel does not sit 

flush with the housing plastic, it has not latched

8. Plug in and turn on heat press to verify function

Controller Replacement Guide

Fusion IQ ( XF/XRF/XRF2)

Page 1 of 1

2018-04-26

1-800-727-8520

www.hotronix.com

Dual Air Fusion [Model XRF2-IQ]

Controller and Triac

Fusion (Model XF)  
Controller V4.5 & TRIAC Replacement 
2015-03-08 

Technical Assistance: 1-(800)-727-8520 

Manuals: hotronix.com/heat-press-manuals 

Page 1 of 17 

 

Included Parts: 

1.  Controller  

2.  Controller Overlay 

3.  Temperature strips 

4.  Zip ties 

5.  TRIAC 

6.  Adapter Harness (older models only) 

7.  9-Pin Connector (where applicable) 

 

Required Tools: 

8. 

Allen Wrenches (3/32” & 9/64”)

 

9.  #2 Phillips Screwdriver 

10. #1 Phillips Screwdriver 

11. 2mm Precision Flathead Screwdriver 

12. Scissors 

13. Wire Cutters (9-pin repair only) 

14. Wire Strippers (9-pin repair only) 

15. Permanent Marker (9-pin repair only) 

 

CAUTION: Detach power cord before 

proceeding 

10 

11 

12 

13 

14  15 

Page 5 of 16

Unplug the connector ends for the laser 

wires from the controller.

Unplug the ground wire and the 2 wires 

from the On/Off Switch from the controller.

Unplug the EP Regulator Connector from 

the Controller depressing locking clip.

Use a marker Number each connector end 

to be sure they are reconnected in order.

1

2

Note: When disconnecting the black connectors Squeeze the ends to 

release before removing them from the board to prevent breaking them.

Summary of Contents for Hotronix XRF2-IQ

Page 1: ...lacement Guide Fusion IQ XF XRF XRF2 Page 1 of 1 2018 04 26 1 800 727 8520 www hotronix com Dual Air Fusion Model XRF2 IQ Controller and Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03...

Page 2: ...Controller and Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2...

Page 3: ...r bezel does not sit flush with the housing plastic it has not latched 8 Plug in and turn on heat press to verify function 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3...

Page 4: ...chnical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3 Temperature strips 4 Zip ties 5 TRIAC 6 Adapter Harness older...

Page 5: ...5 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3 Temperature strips 4 Zip ties 5 TRIAC 6 Adapter Harn...

Page 6: ...nd Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller...

Page 7: ...nd Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller...

Page 8: ...XRF2 IQ Controller and Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Cont...

Page 9: ...Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3 Temper...

Page 10: ...ler and Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Contro...

Page 11: ...Controller and Triac Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller...

Page 12: ...Fusion Model XF Controller V4 5 TRIAC Replacement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3...

Page 13: ...ire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page13 of 16 cord ither eard nd the hown 6 Remove...

Page 14: ...727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3 Temperature strips 4 Zip ties 5 TRIAC 6 Adapter Harness older models only 7 9 Pin Conne...

Page 15: ...acement 2015 03 08 Technical Assistance 1 800 727 8520 Manuals hotronix com heat press manuals Page 1 of 17 Included Parts 1 Controller 2 Controller Overlay 3 Temperature strips 4 Zip ties 5 TRIAC 6 A...

Page 16: ...as shown 5 Repeat the process on the other side of housing 6 Remove the old Controller and insert the new replacement Controller 7 Press on the two latch points with your thumb until a click is heard...

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