Stahl BusRail 9494 User Manual Download Page 6

BusRail Series 9494

2

201

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·BA00·III·en·0

200875 / 9494601310

www.stahl-ex.com 

2

perating Instructions for the IS1-System

IS1 I/O-Modules

Components

Designing

The BusRail serves for electric connection between the 
CPU & Power Module and the I/O Modules.

The BusRail can be installed in hazardous areas of Zone 1/
Division 1, Zone 2/Division 2, Zone 21 or Zone 22. Actually 
certified application area of IS1 system depends on the 
modules installed.

A mixed arrangement of the BusRail with different 
I/O modules is permitted. When assembling a Zone 1 module 
near Zone 2 module (94../15) it is required to assemble a 
partition (ID No.: 162740)!

Permitted assembly direction of the BusRail depends on the 
modules installed. The distance between the BusRail and 
enclosure walls or other equipment depends on the modules 
installed.

At the beginning or end of every BusRail segment a BusRail 
termination must be assembled in order to secure the 
BusRail against loosening and to protect the pins of 
extendable BusRail against soiling and unintended contact.

The DIN rail of every BusRail segment must be connected to 
the shield buses installed in the enclosure! In Zone 1 the 
Ex e terminal must be used for this purpose.

The maximum equipment of a BusRail segment is: 
in Zone 1: 10 Modules (2 x CPM, 8 x IOM)
in Zone 2: 18 Modules (2 x CPM, 16 x IOM).

The number of effectively used I/O modules can be limited by 
the fieldbus protocol.

Subsequent extension of the BusRail to the maximum length 
is possible. For the simple extension the last BusRail part of 
the segment should be extendable (Type 9494/A 1-M4).

Assembly and Installation

Version

Description

Order number

Weight

kg

BusRail

04829E00

for 4 modules

9494/S1-M4

0.100

07005E00

for 2 modules begin

9494/S1-B2

0.062

for 2 modules end

9494/S1-E2

0.062

End cover BusRail

04826E00

begin

9494/A1-B0

0.044

04810E00

end

9494/A1-E0

0.044

End cover with 
connection cable

04769E00

0.7 m / 27.5 in

9494/L1-V7

0.210

1.10 m / 43.3 in

9494/L1-V8

0.260

length acc. specification

9494/L1-V9

--

DIN rail

04768E00

For inserting the BusRail

(

>

 0.5 m / 19.7 in and 

<

 2 m / 78.7 in), 

35 x 15 x 1.5 mm

(EN 50022)

103714

1.410

The national installation instructions 

(e.g. IEC/EN 60079-14) must be observed.

Intrinsically-safe and non-intrinsically safe circuits must 

not be used in a common cable duct!

Ensure that there is a distance of at least 50 mm 

between connection facilities of intrinsically-safe and 

non-intrinsically safe circuits!

The national installation instructions 

(e.g. IEC/EN 60079-14) must be observed.

Intrinsically-safe and non-intrinsically safe circuits must 

not be used in a common cable duct!

Ensure that there is a distance of at least 50 mm 

between connection facilities of intrinsically-safe and 

non-intrinsically safe circuits!

At the beginning or end of every BusRail segment a 

BusRail termination must be assembled in order to 

secure the BusRail against loosening and to protect the 

pins of extendable BusRail against soiling and 

unintended contact.

The DIN rail of every BusRail segment must be 

connected to the shield buses installed in the 

enclosure! In Zone 1 the Ex e terminal must be used for 

this purpose.

The maximum equipment of a BusRail segment is: 

• in Zone 1: 10 Modules (2 x CPM, 8 x IOM)
• In Zone 2: 18 Modules (2 x CPM, 16 x IOM)

For assembly only DIN rails are certified similarly to 

EN 50022, Type NS35/15 (35 x 15 x 1.5),

In order for the BusRail to be inserted correctly only 

screws with a maximum screw head height 4 mm can 

be used for the DIN rail assembly.

The assembly position of the DIN rail depends on the 

modules installed.

During operation all modules must be assembled 

vertically or horizontally.

The assembly position "lying" or "hanging upside 

down" is not permitted for all modules!

Summary of Contents for BusRail 9494

Page 1: ...gen dass Beschädigungen den Explosionsschutz aufheben können dass die BusRail nur mit IS1 CPU Power Modulen und IS1 I O Modulen betrieben werden darf dass die BusRail Typ 9494 für den Einsatz in explosions gefährdeten Bereichen der Zone 1 Division 1 der Zone 2 Division 2 der Zone 21 der Zone 22 oder im sicheren Bereich zugelassen ist Der tatsächlich zulässige Einsatzbereich richtet sich nach den i...

Page 2: ... 9494 S1 B2 0 062 für 2 Module Ende 9494 S1 E2 0 062 Abschluss BusRail 04826E00 Beginn 9494 A1 B0 0 044 04810E00 Ende 9494 A1 E0 0 044 Abschluss mit Verbindungsleitung 04769E00 0 7 m 9494 L1 V7 0 210 1 10 m 9494 L1 V8 0 260 Länge gem Spezifikation 9494 L1 V9 DIN Schiene 04768E00 zum Einlegen der BusRail 0 5 m und 2 m 35 x 15 x 1 5 mm EN 50022 103714 1 410 Die nationalen Errichtungsbestimmungen z B...

Page 3: ...enfalls weitere BusRail Teilstücke montieren bis die projektierte Länge des ersten BusRail Segments erreicht ist Abschluss des Verbindungskabels 7 auf DIN Schiene 1 setzen vorsichtig auf letztes BusRail Teilstück 6 schieben und mit Befestigungsschraube 8 festschrauben Erdungsklemme 9 auf DIN Schiene 1 montieren und mit Schirmschiene des Gehäuses verbinden Zweiten Abschluss des Verbindungskabels 14...

Page 4: ...e BusRail ist in Längen für 2 oder 4 Module verfügbar Am Anfang und am Ende ist je ein Abschlussstück erforderlich Die Abschlüsse sind als BusRail Beginn und BusRail Ende sowie mit integrierter Verbindungsleitung verfügbar Die Verbindungsleitung erlaubt den Aufbau von mehreren BusRail Segmenten in einem Gehäuse Maßzeichnungen alle Maße in mm Zoll Änderungen vorbehalten 09890E00 BusRail Mitte 09093...

Page 5: ...artial certificate after previous approval and special conditions contained in it that any damage may render explosion protection null and void that the BusRail can be operated only with IS1 CPU Power Modules and IS1 I O Modules that the BusRail of type 9494 is certified for use in hazardous areas of Zone1 Division 1 Zone 2 Division 2 Zone 21 Zone 22 or in the safe area Actually certified applicat...

Page 6: ...s end 9494 S1 E2 0 062 End cover BusRail 04826E00 begin 9494 A1 B0 0 044 04810E00 end 9494 A1 E0 0 044 End cover with connection cable 04769E00 0 7 m 27 5 in 9494 L1 V7 0 210 1 10 m 43 3 in 9494 L1 V8 0 260 length acc specification 9494 L1 V9 DIN rail 04768E00 For inserting the BusRail 0 5 m 19 7 in and 2 m 78 7 in 35 x 15 x 1 5 mm EN 50022 103714 1 410 The national installation instructions e g I...

Page 7: ...he DIN rail If necessary assemble further BusRail parts so that the planned length of the first BusRail segment is achieved Place the termination of the connection cable 7 on the DIN rail 1 carefully push it to the last BusRail part 6 and fasten it with a mounting screw 8 Assemble the earthing terminal 9 on the DIN rail 1 and connect it to the shield bus of the enclosure Place the second terminati...

Page 8: ...vailable in lengths for 2 or 4 modules End covers are required both at the beginning and at the end The end covers are available as BusRail begin and BusRail end and with integrated connection cable The use of the connection cable permits several BusRail segments to be built up in one enclosure Dimensional Drawings All Dimensions in mm inches Subject to Alteration 09890E00 BusRail middle 09093E00 ...

Page 9: ......

Page 10: ...ecoupled with diodes The power supply unit has an undervoltage monitoring circuit The CPU fulfils the function of a gateway between the internal bus of an IS1 field station and the fieldbus which connects the field station with the automation system The gateway is constructed as a dual processor system The I O processor controls the data exchange with the I O modules and when plugged in with the r...

Page 11: ...r Class I Zone 1 Group IIC IIB hazardous location according to NEC Article 504 505 Selection table Version Part Number BusRail 4 modules BusRail 2 modules begin BusRail 2 modules end End Cap BusRail begin End Cap BusRail end BusRail Extension 9494 S1 M4 9494 S1 B2 9494 S1 E2 9494 A1 B0 9494 A1 E0 9494 L1 Vd d 6 to 9 for length of the cable Notes 1 Installation should in accordance with Article 504...

Page 12: ...n Class I Zone 1 Group IIC IIB or Class I Div 2 Groups A B C D Hazardous Classified Locations The Type 9494 BusRail is a passively constructed bus rail mounted into standard 35 mm DIN rail It consists of an internal data bus Power bus and the address lines for the interconnection of the IS1 CPU Power supply to Remote I O modules It is approved for installation in a Class I Zone 1 Group IIC IIB or ...

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