Stac THERMAFLOW SS980H Resource Manual Download Page 9

STEP 4  Final Assembly

 

A)  Complete all hydraulic plumbing.

 

B)  Make sure suction lines are supported to prevent tank cracking.

 

C)  Fill the reservoir until the oil level gets to the top blue line on the site level gage.

 

D)  Set relief valve for system requirements.

 

 

NOTE:  After the initial start up procedure you will need to add oil due to the hydraulic  

 

lines filling up to capacity.

 

NOTE: Over-filling the reservoir will cause the oil to expand up through the breather  

 

assembly when the oil warms up.

 

NOTE:  We recommend using a high grade of hydraulic oil with a Pour Point of -50 F.   

 

This will ensure proper oil flow during extreme cold weather operation. Use of 

 

synthetic hydraulic oils is also recommended. Recommended Oil:  AW32MV or    

 equivalent.

STEP 5  START-UP PROCEDURES

 

The following steps are to ensure that the THERMAFLOW assembly is operating properly.

 

NOTEBefore engaging the PTO, make sure that all hydraulic lines are plumbed and  

 

properly tightened.

 

1)  Slowly engage the PTO with engine at idle speed.

 

 

NOTE: Watch the oil level in the reservoir. Be ready to add more oil as needed to   

 

maintain the oil level between the level indication lines on the site level gage.

 

2)  Check for hydraulic leaks and repair as needed.

 

3)  Check for fan operation.

 

4)  Carefully Tach the product pump speed.

 

5)  Slowly increase the engine speed until desired product pump speed is obtained.

 

6)  Run system for at least five minutes to ensure that system is sufficiently cooling the   

 

      

     hydraulic oil. Using a Hydraulic Flow Meter Kit, set required pressure and flow rates to system  

 

     requirements.

 

7)  Slow engine to idle and disengage the PTO.

 

8)  System is ready for operation.

INSTALLATION GUIDE , OPERATING PROCEDURES & PARTS BREAKDOWN

PAGE 6

STAC INC     

  ST PAUL MN     

l

    800-334-7699

   

Mobile Hydraulic Systems

®

Summary of Contents for THERMAFLOW SS980H

Page 1: ...RT HYDRAULIC COOLING SYSTEM Model Serial Installation Date Resource Manual Installation Guide l Operating Procedures l Parts Breakdown STAC INC l ST PAUL MN l 800 334 7699 Mobile Hydraulic Systems MOD...

Page 2: ......

Page 3: ...ng 3 5 4 Final Assembly 6 5 Start Up Procedures 6 System Maintenance 7 Troubleshooting 8 Specifications 9 SS980H Parts Breakdown 10 SS980HFT Parts Breakdown 11 Parts List 12 14 Product Offering 15 War...

Page 4: ...s an adjustable pressure reducing valve that automatically cycles the fan ON when the hydraulic system is running and OFF when not running This comes plumbed from the factory Because different product...

Page 5: ...ons included with the PTO HELPFUL HINT If you are using a direct mount hydraulic pump PTO combination be sure that the pump splines are well lubrication with a heavy grease This grease will prevent pr...

Page 6: ...commended for flows up to 40 gpm A 1 1 4 pressure hose is recommended for flows greater than 40 gpm The 980 Series has two 2 suction port for high flow and tandem applications NOTE Be careful not to o...

Page 7: ...TING PROCEDURES PARTS BREAKDOWN PAGE 4 STAC INC l ST PAUL MN l 800 334 7699 Tandem System w Dual Relief Mobile Hydraulic Systems INLET LINE PRESSURE LINES TANDEM HYDRAULIC PUMP RETURN 1 RETURN 2 PRESS...

Page 8: ...NG PROCEDURES PARTS BREAKDOWN PAGE 5 STAC INC l ST PAUL MN l 800 334 7699 SYSTEM 1 PRESSURE LINE SYSTEM 2 PRESSURE LINE RETURN LINE INLET LINE 1 INLET LINE 2 PTO SYSTEM 2 PRESSURE LINE SYSTEM 1 PRESSU...

Page 9: ...eps are to ensure that the THERMAFLOW assembly is operating properly NOTE Before engaging the PTO make sure that all hydraulic lines are plumbed and properly tightened 1 Slowly engage the PTO with eng...

Page 10: ...anti seize to cap screws and tighten Pump l Inspect periodically for leaks l Check hoses for signs of wear Motor l Inspect periodically for leaks l Check hoses for signs of wear PTO l Grease output sh...

Page 11: ...ck for added flow controls If a flow control has been added to the system excess heat can be generated by the added restriction to flow Loss of Motor Speed l Check oil level l Ensure recommended engin...

Page 12: ...wear hydraulic oil engineered for wide temperature range applications It exhibits optimum flow characteristics at sub zero temperatures and is resistant to shearing and viscosity loss so that system...

Page 13: ...NSTALLATION GUIDE OPERATING PROCEDURES PARTS BREAKDOWN PAGE 10 STAC INC l ST PAUL MN l 800 334 7699 9 1 18 29 28 19 2 14 24 15 16 10 7 17 12 6 11 5 27 13 6 5 13 8 3 23 22 2 26 15 25 20 21 4 Mobile Hyd...

Page 14: ...TING PROCEDURES PARTS BREAKDOWN MODEL SS980HFT PAGE 11 STAC INC l ST PAUL MN l 800 334 7699 9 1 3 23 22 2 26 10 7 17 12 11 6 5 13 36 3 30 13 5 6 31 32 37 34 25 4 15 16 2 15 24 14 8 21 20 18 35 33 19 M...

Page 15: ...SITE PLUG 11 300410M 8MORB PLUG 12 980030 980 TRAY 13 980071 980 LEG 14 6801 08 08 8MORB 8MJIC 90 15 7400 08 14 8MJIC 14MM 16 980300 980 HEATEXCHANGER 17 300710 1 4 IN NPT PLUG 18 934835 ECJ STEEL BOD...

Page 16: ...L MN l 800 334 7699 Parts List 30 800422 HFT MANIFOLD 31 980425 980 MANIFOLD MOUNT ASSY 32 300410 8MORB PLUG 33 150912 6MJIC 8MORB STRAIGHT 34 6408 04 4MORB PLUG 35 980986 980HFT FAN PRESSURE HOSE 36...

Page 17: ...00 334 7699 Parts List Mobile Hydraulic Systems 2 4 1 3 5 ITEM NO PART NUMBER DESCRIPTION 1 975330ORC 975330 CANISTER O RING 2 975330OREC 975330 FILTER COVER O RING 3 975330ORH 975330 FILTER HEAD O RI...

Page 18: ...hangers Thermal Transfer Flat Plate AKG Hydraulic Motors Eaton Charlynn Muncie Permco Hydro Leduc PTO s Muncie Pumps Muncie Parker Permco Hydro Leduc INSTALLATION GUIDE OPERATING PROCEDURES PARTS BREA...

Page 19: ...e to the System other than at an authorized dealer or if the cooler is used on any equipment other than the equipment upon which it is first installed THE FORGOING WARRANTIES ARE IN LIEU OF ALL OTHER...

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