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6

Teflon Taping Instructions

• Use only new or clean PVC pipe fittings.
• Wrap male pipe thread with one or two layers of teflon tape, winding

tape clockwise as you face the start of thread. Cover entire thread por-
tion of pipe. See Figure 6.

• If leaks occur, remove pipe, clean off old tape, rewrap with one to two

additional layers of tape and remake the connection.

• NOTICE: Support all piping connected with pump! See Figure 7.

Piping:

• Use at least 1-1/2” PVC pipe. Increase size if a long run is needed.
• If large than 1-1/2” pipe is used, then use a pipe reducing fitting at the

pump/trap ports to match the pipe size.

• To avoid strains on the pump, support both suction and discharge pipes

independently. Place these supports near the pump. See Figure 7.

• To avoid a strain left by a gap at the last connection, start all piping at

the pump and run pipe away from the pump.

• Never use a suction pipe smaller than pump suction connections.
• To avoid airlocking, slope suction pipe slightly upward toward the

pump. See Figure 8.

• NOTICE: To prevent flooding when removing pump for service, all

flooded suction systems must have gate valves in suction and discharge
pipes.

• Plastic pipe will expand and contract as the temperature changes. To

allow for this, use an expansion joint or flexible piping.

• Unions are provided. Use as follows for leak-free connection to pump:

1. “O” Ring and sealing surfaces must be clean.
2. Assemble handtight only! (NO WRENCHES!)
3. NO pipe compound or Teflon tape on unions.
4. Bond pipe to unions with PVC cement.
Use PVC cement only in a well ventilated area away from flame; 
FOLLOW MANUFACTURER‘S INSTRUCTIONS!

Fittings:

• Fittings restrict flow; for best efficiency use fewest possible fittings.
• Avoid fittings which could cause an air trap.
• Pool and spa fittings must conform to International Association of

Plumbing and Mechanical Officials (IAPMO) standards.

• Use only non-entrapping suction fitting in pool or double suction (skim-

mer & main drain).

Figure 6

Figure 7

Support
Pipe

Rigid
Mount

765 0294

Figure 8: No Air Pockets In Suction 

Pipe

Keep Pipe Straight and Angled up to Pump.

742 0993

Summary of Contents for JWPD-075

Page 1: ...WI 53185 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 Oxnard CA Orlando FL Union City TN Delavan WI Mississauga Ont 1995 Sta Rite Industrie...

Page 2: ...t its sole discretion Purchasers must pay all labor and shipping charges necessary to replace the product covered by this warranty Requests for warranty service must be made through the installing dea...

Page 3: ...BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Releas...

Page 4: ...breaker sizes TABLE I RECOMMENDED CIRCUIT BREAKER SIZE AND WIRING DATA FOR 60 HZ MOTORS Branch Wire Gauge Size Model Motor Voltage Full Load Circuit Breaker Dist in Ft M Service Motor Temp No H P Hz P...

Page 5: ...e pipe dope pipe dope will cause stress cracking in the pump See Figure 4 NOTICE Pump suction and discharge connections have molded in thread stops DO NOT try to screw pipe in beyond these stops Tight...

Page 6: ...slope suction pipe slightly upward toward the pump See Figure 8 NOTICE To prevent flooding when removing pump for service all flooded suction systems must have gate valves in suction and discharge pi...

Page 7: ...onductor No 8 AWG 8 4 sq mm or larger Connect a No 8 AWG 8 4 sq mm solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal parts of the swimming pool sp...

Page 8: ...y each time it is re moved Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench o...

Page 9: ...Figure 12 Do not damage impeller surface where drive ring seats and seals 6 Carefully remove four motor throughbolts from seal plate Figure 13 re move seal plate and use a screwdriver to tap ceramic s...

Page 10: ...pump 1 Close all valves on suction and return piping 2 Remove drain plug in bottom of volute 3 Drain all piping exposed to freezing temperatures 4 Be sure no airlocks are holding water in the system...

Page 11: ...piping is too small 5 Check and clean pool filter 6 Consult dealer installer or service representative D CIRCUIT BREAKER IN HOME PANEL TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFC...

Page 12: ...1 C3 139P1 15 Trap Cover O Ring 1 U9 229 16 Trap Basket 1 C108 33P 17 Drain Plug 1 4 NPT 2 U178 920P 18 Capscrew 5 16 18x1 1 4 4 U30 64SS 19 Lock Washer 5 16 4 U43 11SS 20 Flat Washer 5 16 4 U43 41SS...

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