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SSANGYONG REXTON, Service Manual

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SSANGYONG REXTON Service Manual Download Page 25

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Summary of Contents for REXTON

Page 1: ...01 3 0000 00 1 STRUCTURE AND COMPARISON D27DT EU IV Engine Front View D27DT EU IV Engine Top View ...

Page 2: ...01 4 D27DT EU IV Engine Side View D27DT EU IV Engine Left Side View ...

Page 3: ...01 5 0000 00 D27DT Engine General Front View D27DT Engine General Top View ...

Page 4: ...01 6 D27DT Engine General Side View D27DT Engine General Left Side View ...

Page 5: ...01 7 0000 00 2 ENGINE SPECIFICATIONS AND PERFORMANCE CURVE 1 Specifications ...

Page 6: ...01 8 2 D27DT Engine Performance Curve 1 Output and Torque 2 Oil Temperature Pressure and Boost Pressure ...

Page 7: ...01 9 0000 00 3 TIGHTENING TORQUE This table shows the tightening torques for removal mounting and disassembly reassemly of the engine ...

Page 8: ...01 10 ...

Page 9: ...01 11 0000 00 ...

Page 10: ...ANGES IN D27DTP POWER UP ENGINE COMPARED TO D27DT 4 The shape and size of D27DTP POWER UP are slightly different from those of D27DT engine but the basic configuration of two systems is almost same 1 Engine Assembly ...

Page 11: ...01 13 0000 00 2 Major Changes and Summary ...

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Page 19: ...e read this manual and follow the instructions carefully Signal words such as CAUTION and NOTE have special meanings indicates information to assist maintenance and instructions indicates a potentially hazardous situation which if not avoided could result in death or serious injury indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property d...

Page 20: ...work To improve the efficiency of service work use only recommended and specified tools Use only Ssangyong genuine spare parts Never reuse the cotter pin gasket O ring oil seal lock washer and self locking nut Replace them with new ones If reused normal functions cannot be maintained Store the disassembled parts as a set based on disassembly order and unit Pay particular attention not to miss or m...

Page 21: ...t in the vehicle while servicing in engine compartment Before work on engine and electrical equipment be sure to disconnect battery negative terminal Before service works be sure to prepare the works by cleaning and aligning work areas Do not allow the foreign material get into the fuel injection system When removing the engine use only the safety hook on engine and engine hanger Do not support th...

Page 22: ...to cleanness in this manual while working on DI engine fuel system When working on the fuel line between priming pump and injector including return line always plug the openings with caps to prevent foreign materials or dust from entering to the openings and connections The HP fuel supply pipe HP pump to fuel rail and HP fuel pipe Fuel rail to injector should be replaced with new ones when removed...

Page 23: ...ue during bolt tightening works and can adjust torque to be proper within 15 if necessary Try not to over max allowable tightening torque if not required to do so Determine extra proper tightening torque if tightens with washer or packing If tightens bolts on the below materials be sure to determine the proper torque Aluminum alloy Tighten to 80 of above torque table Plastics Tighten to 20 of abov...

Page 24: ...01 26 1 ENGINE COMPARTMENT The major changes due to the newly adopted engine compared to D27DT engine are as follows ...

Page 25: ...01 27 0000 00 ...

Page 26: ...box PTC relay box Battery Vacuum modulator for VGT turbo charger 1 2 3 4 5 6 7 8 9 10 11 12 13 FFH Assembly Only for vehicle with FFH Power steering oil tank Engine oil filler cap Fan shroud E EGR Valve High capacity PCV oil separator HFM sensor 6 0 VGT turbo charger Air cleaner housing 2Coolant surge tank ABS ESP HECU Including TPMS function optional Exhaust gas FRT Temp sensor T3 14 15 16 17 18 ...

Page 27: ...01 29 0000 00 Major Sensors and Components ...

Page 28: ...01 30 2 SYSTEMS IN ENGINE COMPARTMENT 1 Engine Accessories Related to ECU ...

Page 29: ...01 31 0000 00 ...

Page 30: ...01 32 2 Preheat System ...

Page 31: ...01 33 0000 00 3 Fuel System ...

Page 32: ...01 34 Fuel Supply System ...

Page 33: ...01 35 0000 00 4 Lubrication System ...

Page 34: ...01 36 5 Cooling System ...

Page 35: ...01 37 0000 00 6 Intake System ...

Page 36: ...01 38 7 Exhaust System ...

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