
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2) Cautions on Service Procedures
Before lifting up the vehicle with a lift, correctly support the lifting points.
When using a jack, park the vehicle on a level ground and place the wheel chocks under the
tires. Position the jack under the frame and lift up the vehicle and then support with chassis
stand before service work.
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to
electric systems.
If you have to work on vehicle, cover the seats and floor with protection covers to avoid any
damage and contamination.
Brake fluid and anti-freeze can damage the painted surface of body. So carefully handle them
during service work.
To improve the efficiency of service work, use only recommended and specified tools.
Use only Ssangyong genuine spare parts.
Never reuse the cotter pin, gasket, O-ring, oil seal, lock washer and self-locking nut. Replace
them with new ones. If reused, normal functions cannot be maintained.
Store the disassembled parts as a set based on disassembly order and unit.
Pay particular attention not to miss or mix the fasteners.
If necessary, especially for inspection, clean the removed parts completely.
Apply the oil or grease on the running and sliding surfaces before installation. Use the specified
sealant and gasket to prevent leakage if necessary.
Tighten the fasteners with the specified tightening torque.
As a final stage of service work, check if the serviced system is working properly and the
problem has been eliminated clearly.
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Summary of Contents for REXTON
Page 2: ...01 4 D27DT EU IV Engine Side View D27DT EU IV Engine Left Side View ...
Page 3: ...01 5 0000 00 D27DT Engine General Front View D27DT Engine General Top View ...
Page 4: ...01 6 D27DT Engine General Side View D27DT Engine General Left Side View ...
Page 5: ...01 7 0000 00 2 ENGINE SPECIFICATIONS AND PERFORMANCE CURVE 1 Specifications ...
Page 8: ...01 10 ...
Page 9: ...01 11 0000 00 ...
Page 11: ...01 13 0000 00 2 Major Changes and Summary ...
Page 12: ...01 14 ...
Page 13: ...01 15 0000 00 ...
Page 14: ...01 16 ...
Page 15: ...01 17 0000 00 ...
Page 16: ...01 18 ...
Page 17: ...01 19 0000 00 ...
Page 18: ...01 20 ...
Page 25: ...01 27 0000 00 ...
Page 27: ...01 29 0000 00 Major Sensors and Components ...
Page 28: ...01 30 2 SYSTEMS IN ENGINE COMPARTMENT 1 Engine Accessories Related to ECU ...
Page 29: ...01 31 0000 00 ...
Page 30: ...01 32 2 Preheat System ...
Page 31: ...01 33 0000 00 3 Fuel System ...
Page 32: ...01 34 Fuel Supply System ...
Page 33: ...01 35 0000 00 4 Lubrication System ...
Page 34: ...01 36 5 Cooling System ...
Page 35: ...01 37 0000 00 6 Intake System ...
Page 36: ...01 38 7 Exhaust System ...