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1. Product Introduction

1.1 Product Overview 

   This product can keep monitoring the solar panel's generating power and tracking the highest voltage 
and current values (VI) in real time, enabling the system to charge the battery in maximum power. It's 
designed to be used in off-grid photovoltaic systems to coordinate operation of the solar panel, battery 
and load, functioning as the core control unit in off-grid photovoltaic systems.
   This product features an LCD screen which can dynamically display the operating status, operating 
parameters, controller logs, historical data, control parameters, etc. Users can check parameters using the 
keys, and modify control parameters to cater to different system requirements.
   The controller utilizes standard Modbus communication protocol, making it easy for users to check and 
modify system parameters on their own. Besides, with the free monitoring software we provide, users' 
varied remote monitoring needs can be well satisfied.
   With comprehensive electronic fault self-detecting functions and powerful electronic protection 
functions built inside the controller, component damage caused by installation errors or system failures 
can be avoided to the greatest extent possible.

1.2 Product Features

1.3 Exterior and Interfaces

With the advanced dual-peak or multi-peak tracking technology, when the solar panel is shadowed or 
part of the panel fails resulting in multiple peaks on the I-V curve, the controller is still able to 
accurately track the maximum power point. 
A built-in maximum power point tracking algorithm can significantly improve the energy utilization 
efficiency of photovoltaic systems, and raise the charging efficiency by 15% to 20% compared with the 
conventional PWM method.   
A combination of multiple tracking algorithms enables accurate tracking of the optimum working point 
on the I-V curve in an extremely short time.
The product boasts an optimum MPPT tracking efficiency of up to 99.9%. 
Advanced digital power supply technologies raise the circuit's energy conversion efficiency to as high 
as 98%. 
Different charging program options including those for gel batteries, sealed batteries and open 
batteries, customized ones, etc. are available.
The controller features a limited current charging mode. When the solar panel power exceeds a certain 
level and the charging current is larger than the rated current, the controller will automatically lower 
the charging power and bring the charging current to the rated level. 
Instantaneous large current startup of capacitive loads is supported.
Automatic recognition of battery voltage is supported.
LED fault indicators and an LCD screen which can display abnormality information help users to quickly 
identify system faults. 
Historical data storage function is available, and data can be stored for up to a year.
The controller is equipped with an LCD screen with which users can not only check device operating 
data and statuses, but also modify controller parameters.  
The controller supports standard Modebus protocol, fulfilling the communication needs of various 
occasions.
All communications are electrically isolated, so users can rest assured in usage.
The controller employs a built-in over-temperature protection mechanism. When temperature 
surpasses the set value, the charging current will decline in linear proportion to the temperature and 
discharging will be halted so as to curb the temperature rise of the controller, effectively keeping the 
controller from being damaged by overheat.
With the help of an external battery voltage sampling function, battery voltage sampling is exempted 
from the effect of line loss, making control more precise.
Featuring a temperature compensation function, the controller can automatically adjust charging and 
discharging parameters in order to extend the battery's service life. 
The controller also features a battery over-temperature protection function, and when the external 
battery temperature exceeds the set value, charging and discharging will be shut off so as to protect 

components from being damaged by overheat. 
TVS lighting protection

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16 RS485

12V

GND

D

-

D

+

No.

   

Definition

15 Battery Sampling

No.

   

No.

   

Definition

-
+

17 Controller communication port RJ12 (6-pin)

RS232




   

No.     Definition

Transmitting terminal TX

Receiving terminal RX
Power supply grounding/

 signal grounding
Power supply grounding/

 signal grounding

Power supply positive
Power supply positive

Fig. 1-1 Product appearance and interfaces

1.4 Introduction to Maximum Power Point Tracking Technology

   Maximum Power Point Tracking (MPPT) is an advanced charging technology that enables the 

solar panel to output more power by adjusting the electric module's operating status. Due to 

the nonlinearity of solar arrays, there exists a maximum energy output point (maximum power 

point) on their curves. Unable to continuously lock onto this point to charge the battery, 

conventional controllers (employing switching and PWM charging technologies) can't get the 

most of the power from the solar panel. But a solar charge controller featuring MPPT 

technology can continuously track arrays' maximum power point so as to get the maximum 

amount of power to charge the battery.

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Parallel 

operation

Black

Yellow

Red

No.                       Item                              No.                         Item

Charging indicator

Battery indicator

Load indicator

Abnormality indicator

LCD screen

Operating keys

Installation hole

Solar panel "+" interface

Solar panel "-" interface

Battery "-" interface

Load "-" interface

Battery "+" interface

Load "+" interface

External temperature sampling interface

Battery voltage compensation interface

RS485 communication interface

RS232 communication interface

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Summary of Contents for ML4860N15

Page 1: ...er User Manual Model Battery voltage Max solar panel voltage Max input power Charging current Discharging current ML4860N15 12V 24V 36V 48V 150V 25 C 145V 25 C 800W 12V 1600W 24V 2400W 36V 3200W 48V 60A 20A Specification version number V1 02 If there is any change without notice Code 103757 ...

Page 2: ...cause damage Tips means advice or instruction for the operator Table of Contents 1 Product Introduction 1 1 Product Overview 1 2 Product Features 1 3 Exterior and Interfaces 1 4 Introduction to Maximum Power Point Tracking Technology 1 5 Charging Stages Introduction 2 Product Installation 2 1 Installation Precautions 2 2 Wiring Specifications 2 3 Installation and Wiring 3 Product Operation and Dis...

Page 3: ...istorical data storage function is available and data can be stored for up to a year The controller is equipped with an LCD screen with which users can not only check device operating data and statuses but also modify controller parameters The controller supports standard Modebus protocol fulfilling the communication needs of various occasions All communications are electrically isolated so users ...

Page 4: ...f the charging stages MPPT can t be used alone but has to be used together with boost charging floating charging equalizing charging etc to complete charging the battery A complete charging process includes fast charging sustaining charging and floating charging The charging curve is as shown below a Fast charging At the fast charging stage as the battery voltage has not reached the set value of f...

Page 5: ...nstalling the battery For open lead acid batteries wear a pair of goggles during installation and in case of contact with battery acid flush with water immediately In order to prevent the battery from being short circuited no metal objects shall be placed near the battery Acid gas may be generated during battery charging thus make sure the ambient environment is well ventilated Keep the battery aw...

Page 6: ...ys be careful in operation First connect the battery then the solar panel and finally the load When wiring follow the order of first and then Power on After connecting all power wires solidly and reliably check again whether wiring is correct and if the positive and negative poles are reversely connected After confirming that no faults exist first close the fuse or breaker of the battery then see ...

Page 7: ...e current day Device information Bluetooth connection state This menu is available only to the display units with the optional bluetooth function Refer to Usage of Navigation Keys for operations including entering into and exiting each of the above menus related parameters setting etc 3 3 LCD Display and Operations 3 3 1 Menu Block Diagram 9 10 Return to previous menu exit without saving Enter int...

Page 8: ...des BAT LDV over discharge BAT OVD over voltage BAT UVW under voltage warning L SHTCRT load short circuit L OVRCRT load over current internal over temperature battery over temperature solar panel overpower solar panel over voltage solar panel working over voltage solar panel reverse connection Page 2nd level menus Menu level Definitions of main menu icons Icon or value State Description Remarks St...

Page 9: ... BstChgVol 9 0 17 0V 3 Floating charging voltage FltChgVol 9 0 17 0V Boost charging recovery voltage BstChgRev Over discharge recovery voltage LowVolRev Under voltage warning level UndVolWrn 4 Over discharge voltage LowVolDsc Over discharge time delay LVD Delay 0 60s 1 Equalizing charging time Equ Time 0 300 MIN 1 Boost charging time Bst Time 0 300 MIN 1 5 Equalizing charging interval Equ Inv 0 30...

Page 10: ... the load mode setting 3 Press and hold in any menu but not the setting mode if the current load mode is manual mode pressing and holding the key will switch on off the load if the current load mode is not manual mode pressing and holding the key will cause the display to skip to the load mode setting interface and a reminder will pop up telling the user in this mode pressing and holding the key w...

Page 11: ...ction problem gets solved normal operation will resume Load overpower protection When the load power exceeds the rated value the load will cut off output after a time delay Load short circuit protection When the load is short circuited the controller can implement protection in a quick and timely manner and will try to switch on the load again after a time delay This protection can be carried out ...

Page 12: ...2V default 35 C to 45 C IP32 3 6kg RS232 RS485 3000m 285 205 93mm 5 2 Battery Type Default Parameters When selecting User the battery type is to be self customized and in this case the default system voltage parameters are consistent with those of the sealed lead acid battery When modifying battery charging and discharging parameters the following rule must be followed Over voltage cut off voltage...

Page 13: ...sion Efficiency 6 3 48V System Conversion Efficiency MPPT 24V conversion efficiency 24V battery 80 82 84 86 88 90 92 94 96 98 100 40 80 160 480 800 1200 1600 Output power W 40Vmp 60Vmp 80Vmp 90Vmp 110Vmp 110 Vmp 90 Vmp 80 Vmp 60 Vmp 40 Vmp MPPT 48V conversion efficiency 48V battery 85 87 89 91 93 95 97 99 160 320 640 1000 1250 1500 2000 2500 3000 Output power W 60Vmp 70Vmp 80Vmp 90Vmp 110Vmp 60 Vm...

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